2006 INFINITI M35 radiator

HEATER & COOLING UNIT ASSEMBLY
ATC-137
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Revision: 2006 January2006 M35/M45
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
NOTE:
When filling radiator with coolant, refer to CO-11, "Changing Engine Coolant" (VQ35DE) or CO-40,
"Changing Engine Coolant" (VK45DE).
Recharge the refrigerant.
Heater & cooling unit assembly mounting bolt
: 6.9 Nꞏm (0.7 kg-m, 61 in-lb)
Instrument stay mounting nut and bolt
: 12 Nꞏm (1.25 kg-m, 9 ft-lb)

REFRIGERANT LINES
ATC-165
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Revision: 2006 January2006 M35/M45
INSTALLATION
Install liquid tank, and then install liquid tank bracket on condenser.
CAUTION:
Make sure liquid tank bracket is securely installed at protru-
sion of condenser. (Make sure liquid tank bracket does not
move to a position below center of liquid tank.)
Replace O-rings of A/C piping with new ones, and then
apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
Removal and Installation of CondenserNJS000HU
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove engine cover. Refer to EM-14, "
ENGINE ROOM COVER" (VQ35DE) or EM-173, "ENGINE
ROOM COVER" (VK45DE).
3. Remove air cleaner case, air hose and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
(VQ35DE) or EM-177, "AIR CLEANER AND AIR DUCT" (VK45DE).
4. Remove engine under cover, using power tools.
5. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" (VQ35DE) or CO-40, "Changing
Engine Coolant" (VK45DE).
6. Remove radiator fan shroud with cooling fan after (VK45DE). Refer to CO-51, "
COOLING FAN" .
7. Remove mounting clips and bolts, and then remove bracket.
8. Remove radiator upper mount, remove radiator and condenser
to the engine side.
9. Remove mounting bolt from high-pressure flexible hose bracket.
10. Remove high-pressure pipe1 from vehicle clip.
RJIA1441E
RJIA4173E
RJIA4174E

ATC-166
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
11. Disconnect high-pressure flexible hose from condenser.
a. Set a disconnector (SST: 9253089912) on A/C piping.
b. Slide a disconnector backward until it clicks.
c. Slide A/C piping backward and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
12. Disconnect high-pressure pipe 1 from condenser.
a. Set a disconnector (SST: 9253089908) on A/C piping.
b. Slide a disconnector upward until it clicks.
c. Slide A/C piping upward and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
13. Disconnect refrigerant pressure sensor connector.
14. Disconnect hood rock switch connector.
15. Remove radiator reservoir tank. Refer to CO-14, "
RADIATOR"
(VQ35DE) or CO-43, "RADIATOR" (VK45DE).
16. Remove mounting screws from condenser.
RJIA4164E
RJIA4175E
RJIA4176E
RJIA4177E
RJIA4178E

REFRIGERANT LINES
ATC-167
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Revision: 2006 January2006 M35/M45
17. Pull condenser forward at an angle. Remove condenser from
radiator.
CAUTION:
Be careful not to damage the core surface of condenser and
radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorNJS000HV
REMOVAL
1. Remove liquid tank. Refer to ATC-164, "Removal and Installation of Liquid Tank" .
2. Using a vice, secure liquid tank, and remove refrigerant pres-
sure sensor.
CAUTION:
Be careful not to damage liquid tank.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrigerant pressure sensor when installing it.
When recharging refrigerant, check for leaks.
RJIA4179E
RJIA2148E

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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Revision: 2006 January2006 M35/M45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 6
OPERATION PROCEDURE ................................. 6
Precautions for Work ...........................................
..... 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ........................................ 8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 9
Work Flow ................................................................ 9
CUSTOMER INTERVIEW ..................................... 9
DUPLICATE THE NOISE AND TEST DRIVE ..... 10
CHECK RELATED SERVICE BULLETINS ......... 10
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE .................................................... 10
REPAIR THE CAUSE ......................................... 10
CONFIRM THE REPAIR ...................................... 11
Generic Squeak and Rattle Troubleshooting .......... 11
INSTRUMENT PANEL ......................................... 11
CENTER CONSOLE ............................................ 11
DOORS ................................................................ 11
TRUNK ................................................................ 12
SUNROOF/HEADLINING ................................... 12
SEATS ................................................................. 12
UNDERHOOD ..................................................... 12
Diagnostic Worksheet ............................................ 13
HOOD ....................................................................... 15
Fitting Adjustment .................................................. 15
Removal and Installation of Hood Assembly .......... 17
REMOVAL ........................................................
... 17
INSTALLETION ................................................... 18
Removal and Installation of Hood Lock Control ..... 18
REMOVAL ........................................................
... 18
INSTALLATION ................................................... 19
Hood Lock Control Inspection ................................ 20RADIATOR CORE SUPPORT .................................. 21
Removal and Installation ........................................ 21
REMOVAL ........................................................
... 21
INSTALLATION ................................................... 22
FRONT FENDER ................................................... ... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................
... 23
INSTALLATION ................................................... 23
POWER DOOR LOCK SYSTEM .............................. 24
Component Parts and Harness Connector Location ... 24
System Description ................................................. 25
DOOR LOCK ACTUATOR OPERATION ............. 26
FUEL LID OPERATION ....................................... 26
OUTLINE ............................................................. 26
CAN Communication System Description .............. 26
CAN Communication Unit ....................................... 26
Schematic ............................................................... 27
Wiring Diagram —D/LOCK— ................................. 28
Terminals and Reference Value of BCM ................. 31
Work Flow ............................................................... 31
CONSULT-II Function (BCM) ................................. 32
CONSULT-II INSPECTION PROCEDURE .......... 32
CONSULT-II APPLICATION ITEMS .................... 33
Trouble Diagnosis Chart by Symptom .................... 34
Power Supply and Ground Circuit Check of BCM ... 35
Check Door Lock and Unlock Switch ..................... 36
Check Door Lock Actuator/Driver Side ................... 38
Check Door Lock Actuator/Passenger Side ........... 39
Check Door Lock Actuator/Rear LH ....................... 40
Check Door Lock Actuator/Rear RH ....................... 40
Check Fuel Lid Opener Actuator ............................ 41
Door Key Cylinder Switch Check ............................ 42
INTELLIGENT KEY SYSTEM ................................... 44
Component Parts and Harness Connector Location ... 44
System Description ................................................. 48
DOOR LOCK/UNLOCK/TRUNK OPEN FUNC-
TION .................................................................... 48
REMOTE KEYLESS ENTRY FUNCTIONS ......... 52
ENGINE START FUNCTION ............................... 54
WARNING FUNCTION ........................................ 55

BL-12
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

RADIATOR CORE SUPPORT
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Revision: 2006 January2006 M35/M45
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationNIS001WN
REMOVAL
1. Remove front bumper, bumper reinforcement. Refer toEI-14, "Removal and Installation" .
2. Remove headlamp (LH/RH). Refer to LT- 4 1 , "
Removal and Installation" .
3. Remove air duct. Refer to EM-17, "
Removal and Installation" (VQ35DE models),EM-177, "Removal and
Installation" (VK45DE models).
4. Remove hood lock assembly, then remove hood lock cable. Refer to BL-18, "
Removal and Installation of
Hood Lock Control" .
5. Remove washer tank. Refer to WW-47, "
Removal and Installation of Washer Tank" .
6. Remove ambient sensor. Refer to ATC-126, "
Removal and Installation" .
7. Remove crash zone sensor. Refer to SRS-45, "
Removal and Installation" .
1. Headlamp (RH) 2. Radiator core support side (RH) 3. Washer tank
4. Air guide (RH) 5. Horn (High) 6. Air guide (LH)
7. Radiator core support side (LH) 8. Horn (Low) 9. Headlamp (LH)
10. Radiator core support center 11. Upper radiator bracket (LH) 12. Upper radiator bracket (RH)
13. Power steering tube assembly
PIIB5804E

BL-22
RADIATOR CORE SUPPORT
Revision: 2006 January2006 M35/M45
8. Remove air guide (LH/RH).
9. Remove power steering tube assembly. Refer to PS-43, "
Removal and Installation" .
10. Remove horn (High/Low). Refer to WW-54, "
Removal and Installation" .
11. Remove mounting harness clip on radiator core support assembly, the harness is separate.
12. Remove ICC sensor integrated unit. Refer to ACS-69, "
ICC Sensor Integrated Unit" .
13. Remove upper radiator bracket (LH/RH) with power tool.
14. Remove radiator core support side with power tool.
15. Remove radiator core support side (LH/RH) with power tool.
16. Remove radiator core support center.
CAUTION:
Put a wooden block under the radiator assembly to prevent
the radiator assembly from falling.
INSTALLATION
Install in the reverse order of removal.
PIIB3891J
PIIB3892J
PIIB3890J