2006 INFINITI FX35 engine remova

BR-16
BRAKE BOOSTER
Revision: 2006 December 2006 FX35/FX45
Removal and InstallationNFS000M6
REMOVAL
CAUTION:

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water
immediately.

Be careful not to deform or bend brake tube while removing and installing brake booster.

Replace clevis pin if it is damaged.

Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined dur-
ing installation, dash panel may damage the threads.

Install the check valve in the correct direction.
1. Remove vacuum hose from brake booster. Refer to BR-17, "
VACUUM LINES" .
2. Remove brake master cylinder. Refer to BR-13, "
Removal and Installation" .
3. Disconnect harness connector from brake booster assembly. (ICC model)
4. Remove snap pin and clevis pin from inside the vehicle. Refer to BR-7, "
Components" .
5. Remove nuts from brake booster and brake pedal bracket.
6. Remove brake booster assembly from engine room.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of –66.7 kPa (– 500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length “B” (shown in the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut to install brake booster assembly to the vehicle. At this time, make sure to
install a gasket between brake booster assembly and the engine
room.
3. Connect brake pedal with clevis of input rod.
4. Install brake pedal bracket mounting nuts and bolt and tighten them to the specified torque. BR-7, "
Components" .
5. Install brake tube from brake master cylinder to ABS actuator. Refer to BR-11, "
Hydraulic Circuit" .
6. Install master cylinder to booster assembly. Refer to BR-13, "
Removal and Installation" .
7. Adjust the height and play of brake pedal. BR-6, "
Inspection and Adjustment" .
8. Tighten lock nut of input rod to the specified torque. Refer to BR-15, "
Components" .
9. Bleed air. Refer to BR-10, "
Bleeding Brake System" .
Standard dimension when applying a vacuum of
− 66.7 kPa ( −500 mmHg, −19.69 inHg):
15.6 − 15.9 mm (0.614 − 0.626 in)
SFIA2146E
Length “B” : 126.5 mm (4.98 in)
SGIA0060E

VACUUM LINES BR-17
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 December 2006 FX35/FX45
VACUUM LINESPFP:41920
ComponentsNFS000OC
Removal and InstallationNFS000M7
CAUTION:

Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm correct installation. The brake booster will not operate normally if
hose is installed in the wrong direction.

Insert vacuum hose for at least 24 mm (0.94 in).

Do not use lubricating oil during assembly.
1. Clamp 2. Vacuum hose 3. Clamp
4. Vacuum piping 5. Clamp 6. Engine direction indicator
7. Vacuum hose (Build in check valve) 8. Clamp 9. Brake booster
SFIA1134E
SBR225B

PRECAUTIONS BRC-3
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2006 December 2006 FX35/FX45
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000MW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemNFS000MX

Recommended fluid is brake fluid “DOT 3”. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.

When installing brake piping, be sure to check torque.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlNFS000MY

During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.

Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
SBR686C

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
C
D E
F
G H
I
J
K L
M
SECTION CO
A
CO
Revision: 2006 December 2006 FX35/FX45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Liquid Gasket ............................. ..... 3
REMOVAL OF LIQUID GASKET SEALING ..... ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 6
OVERHEATING CAUSE ANALYSIS ..................... ..... 7
Troubleshooting Chart ......................................... ..... 7
COOLING SYSTEM ............................................... ..... 9
Cooling Circuit ..................................................... ..... 9
System Chart ...................................................... ... 10
ENGINE COOLANT ............................................... ....11
Inspection ............................................................ .... 11
LEVEL CHECK ................................................ .... 11
LEAK CHECK .................................................. .... 11
Changing Engine Coolant ................................... .... 11
DRAINING ENGINE COOLANT ...................... .... 11
REFILLING ENGINE COOLANT ..................... ... 12
FLUSHING COOLING SYSTEM ...................... ... 13
RADIATOR ............................................................. ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 15
INSPECTION AFTER INSTALLATION ............ ... 15
Checking Radiator Cap ....................................... ... 15
Checking Radiator ............................................... ... 16
RADIATOR (ALUMINUM TYPE) ........................... ... 17
Components ........................................................ ... 17
Disassembly and Assembly ................................ ... 17
PREPARATION ................................................ ... 17
DISASSEMBLY ................................................ ... 17
ASSEMBLY ...................................................... ... 18
INSPECTION ................................................... ... 20 COOLING FAN .......................................................
... 21
Components ........................................................ ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 21
ASSEMBLY ...................................................... ... 21
WATER PUMP ....................................................... ... 22
Components ........................................................ ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSPECTION AFTER REMOVAL .................... ... 24
INSTALLATION ................................................ ... 24
INSPECTION AFTER INSTALLATION ............. ... 26
WATER INLET AND THERMOSTAT ASSEMBLY . ... 27
Components ........................................................ ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28
WATER OUTLET AND WATER PIPING ................ ... 29
Components ........................................................ ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 30
INSPECTION AFTER INSTALLATION ............. ... 30
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 31
Standard and Limit ............................................... ... 31
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 31
RADIATOR ....................................................... ... 31
THERMOSTAT ................................................. ... 31

CO-2Revision: 2006 December 2006 FX35/FX45
VK45DE
PRECAUTIONS ...................................................... ... 32
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. ... 32
PREPARATION ...................................................... ... 33
Special Service Tools .......................................... ... 33
Commercial Service Tools ................................... ... 33
OVERHEATING CAUSE ANALYSIS ..................... ... 34
Troubleshooting Chart ......................................... ... 34
COOLING SYSTEM ............................................... ... 36
Cooling Circuit ..................................................... ... 36
System Chart ....................................................... ... 37
ENGINE COOLANT ............................................... ... 38
Inspection ............................................................ ... 38
LEVEL CHECK ................................................. ... 38
LEAK CHECK ................................................... ... 38
Changing Engine Coolant .................................... ... 38
DRAINING ENGINE COOLANT ....................... ... 38
REFILLING ENGINE COOLANT ...................... ... 39
FLUSHING COOLING SYSTEM ...................... ... 40
RADIATOR ............................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 41
REMOVAL ........................................................ ... 41
INSTALLATION ................................................. ... 43
INSPECTION AFTER INSTALLATION ............. ... 43
Checking Radiator Cap ....................................... ... 43
Checking Radiator ............................................... ... 44
RADIATOR (ALUMINUM TYPE) ............................ ... 45
Components ........................................................ ... 45
Disassembly and Assembly ................................. ... 45
PREPARATION ................................................ ... 45
DISASSEMBLY ................................................ ... 45
ASSEMBLY ...................................................... ... 46
INSPECTION .................................................... ... 48 COOLING FAN .......................................................
... 49
Components (Crankshaft Driven type) ................. ... 49
Removal and Installation ...................................... ... 49
REMOVAL ......................................................... ... 49
INSPECTION AFTER REMOVAL ..................... ... 49
INSTALLATION ................................................. ... 49
Components (Motor Driven Type) ........................ ... 50
Removal and Installation ...................................... ... 50
REMOVAL ......................................................... ... 50
INSTALLATION ................................................. ... 50
Disassembly and Assembly (Motor Driven Type) ... 50 DISASSEMBLY ................................................. ... 50
INSPECTION AFTER DISASSEMBLY ............. ... 50
ASSEMBLY ....................................................... ... 50
WATER PUMP ........................................................ ... 51
Components ......................................................... ... 51
Removal and Installation ...................................... ... 51
REMOVAL ......................................................... ... 51
INSPECTION AFTER REMOVAL ..................... ... 52
INSTALLATION ................................................. ... 52
INSPECTION AFTER INSTALLATION ............. ... 52
THERMOSTAT AND WATER CONTROL VALVE .. ... 53
Components ......................................................... ... 53
Removal and Installation ...................................... ... 54
REMOVAL ......................................................... ... 54
INSPECTION AFTER REMOVAL ..................... ... 54
INSTALLATION ................................................. ... 54
INSPECTION AFTER INSTALLATION ............. ... 55
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 56
Standard and Limit ............................................... ... 56
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 56
RADIATOR ........................................................ ... 56
THERMOSTAT .................................................. ... 56
WATER CONTROL VALVE ............................... ... 56

CO-14
[VQ35DE]
RADIATOR
Revision: 2006 December 2006 FX35/FX45
RADIATORPFP:21400
ComponentsNBS003JW

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003JX
REMOVAL
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a turn to
release built-up pressure. Carefully remove radiator cap by turning it all the way.
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
.
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose
4. Clamp (reservoir tank hose) 5. Clamp (radiator hose) 6. Radiator hose (upper)
7. Radiator upper mount bracket 8. Mounting rubber (upper) 9. Radiator cap
10. Radiator 11. Mounting rubber (lower) 12. O-ring
13. Drain plug 14. Radiator hose (lower) 15. Clamp (A/T fluid cooler hose)
16. A/T fluid cooler hose 17. Radiator cooling fan assembly 18. Reservoir tank bracket
A. To A/T fluid cooler tube
PBIC4680E

RADIATOR CO-15
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
CO
Revision: 2006 December 2006 FX35/FX45
4. Remove reservoir tank and reservoir tank bracket.
5. Disconnect A/T fluid cooler hoses from radiator.

Install blind plug to avoid leakage of A/T fluid.
6. Removal radiator hoses (upper and lower) and reservoir tank hose. CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
8. Rotate two radiator upper mount brackets 90 degrees in the direction shown in the figure, and remove them.
9. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter [SST: EG17650301 (J33984-A)]
and the radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .

Start and warm up the engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS003JY

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
SBIA0447E
SBIA0448E
PBIC2816E

CO-16
[VQ35DE]
RADIATOR
Revision: 2006 December 2006 FX35/FX45

Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter [SST],
apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorNBS003JZ
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan
assembly and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.

Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.81
in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A