SHIFT CONTROL SYSTEM AT-231
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Revision: 2006 December 2006 FX35/FX45
REMOVAL
1. Disconnect lower lever of control device and control rod.
2. Remove manual lever from A/T assembly.
3. Remove control rod from vehicle.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position. Refer to AT- 2 3 1 , "Adjustment of A/T Posi-
tion" and AT- 2 3 1 , "Checking of A/T Position" .
Adjustment of A/T PositionNCS001I7
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in “P” position direction), tighten nut to the specified torque. Refer to AT- 2 3 0 ,
"CONTROL ROD COMPONENTS" .
CAUTION:
Do not push the bracket.
Checking of A/T PositionNCS001I8
1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine).
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Check the selector lever stops at each position with the feel of engagement when it is moved through all the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor- rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with- out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Check the back-up lamps illuminate only when lever is placed in the “R” position. Check the back-up lamps does not illuminate
when selector lever is pushed against “R” position in the “P” or
“N” position.
8. Check the engine can only be started with the selector lever in the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Check transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, check manual mode is displayed on combination meter. Shift selector lever to “+” and “-” sides, and check set shift position changes. (Only while a vehicle is oper-
ating.)
SCIA5736E
SCIA2119E
SCIA7465E
AT-232
A/T SHIFT LOCK SYSTEM
Revision: 2006 December 2006 FX35/FX45
A/T SHIFT LOCK SYSTEMPFP:34950
DescriptionNCS001I9
The mechanical key interlock mechanism also operates as a shift lock:
With the ignition switch turned to ON, the selector lever cannot be shifted from “P” position to any other
position unless the brake pedal is depressed.
With the key removed, the selector lever cannot be shifted from “P” position to any other position.
The key cannot be removed unless the selector lever is placed in “P” position.
The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock sole-
noid and by the operation of the rotator and slider located inside the key cylinder.
Shift Lock System Electrical Parts LocationNCS001IA
SCIA2149E
A/T SHIFT LOCK SYSTEM AT-233
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Revision: 2006 December 2006 FX35/FX45
Wiring Diagram — AT — SHIFTNCS001IB
TCWM0503E
AT-234
A/T SHIFT LOCK SYSTEM
Revision: 2006 December 2006 FX35/FX45
Diagnostic ProcedureNCS001IC
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT- 2 3 6 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage. Refer to AT- 2 3 1 , "
Checking of A/T Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT- 2 3 1 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Selector lever is set in “P” position.
4. Check operation.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check the voltage between A/T device harness connector M67 terminal 1 and ground. Refer to AT- 2 3 3 , "
Wiring Diagram — AT
— SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation
When ignition switch is turned to ON and selector lever is set in
“P” position. Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
ON. Depressed Battery voltage
Released 0 V
SCIA2122E
A/T SHIFT LOCK SYSTEM AT-235
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Revision: 2006 December 2006 FX35/FX45
5. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch harness connector E210 terminals 3 and 4.
Check stop lamp switch after adjusting brake pedal — refer to
BR-6, "
BRAKE PEDAL" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
Check the following items. If any items are damaged, repair or replace damaged parts.
Harness for short or open between ignition switch and stop lamp switch harness connector E210 terminal
3.
Harness for short or open between stop lamp switch harness connector E210 terminal 4 and A/T device
harness connector M67 terminal 1.
10 A fuse [No.12, located in the fuse block (J/B)].
Ignition switch, Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
7. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness connector M67 terminal 2 and ground.
OK or NG
OK >> Replace shift lock solenoid and park position switch assembly.
NG >> Repair open circuit in harness or connectors.
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA2126E
Continuity should exist.
SCIA2125E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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AT C
Revision: 2006 December 2006 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS ..................................................... ..... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT .................. ..... 7
General Refrigerant Precautions ......................... ..... 7
Precautions for Refrigerant Connection .............. ..... 8
ABOUT ONE-TOUCH JOINT ........................... ..... 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................ ... 13
Precautions for Service Equipment ..................... ... 13
RECOVERY/RECYCLING EQUIPMENT ......... ... 13
ELECTRICAL LEAK DETECTOR .................... ... 13
VACUUM PUMP .............................................. ... 14
MANIFOLD GAUGE SET ................................. ... 14
SERVICE HOSES ............................................ ... 14
SERVICE COUPLERS ..................................... ... 15
REFRIGERANT WEIGHT SCALE ................... ... 15
CHARGING CYLINDER ................................... ... 15
Precautions for Leak Detection Dye .................... ... 16
IDENTIFICATION ............................................. ... 16
IDENTIFICATION LABEL FOR VEHICLE ........ ... 16
PREPARATION ...................................................... ... 17
Special Service Tools .......................................... ... 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ................................... ... 20
REFRIGERATION SYSTEM .................................. ... 21
Refrigerant Cycle ................................................ ... 21
REFRIGERANT FLOW .................................... ... 21
FREEZE PROTECTION .................................. ... 21
Refrigerant System Protection ............................ ... 21
REFRIGERANT PRESSURE SENSOR .......... ... 21
PRESSURE RELIEF VALVE ............................ ... 21 V-6 Variable Displacement Compressor ..............
... 22
GENERAL INFORMATION .............................. ... 22
DESCRIPTION ................................................. ... 23
Component Layout .............................................. ... 26
LUBRICANT ........................................................... ... 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ..................................................... ... 27
LUBRICANT RETURN OPERATION ............... ... 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR ............................................... ... 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT .................... ... 29
AIR CONDITIONER CONTROL ............................ ... 30
Description of Air Conditioner LAN Control System ... 30
System Construction ........................................... ... 30
OPERATION ..................................................... ... 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................ ... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) .................................. ... 32
FAN SPEED CONTROL ................................... ... 32
INTAKE DOOR CONTROL .............................. ... 32
MODE DOOR CONTROL ................................ ... 32
MAGNET CLUTCH CONTROL ........................ ... 33
SELF-DIAGNOSIS SYSTEM ........................... ... 33
Description of Control System ............................. ... 34
Control Operation ................................................ ... 34
DISPLAY SCREEN ........................................... ... 35
AUTO SWITCH ................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) ....................................................... ... 35
INTAKE SWITCH .............................................. ... 35
DEFROSTER (DEF) SWITCH .......................... ... 35
REAR WINDOW DEFOGGER SWITCH .......... ... 35
OFF SWITCH ................................................... ... 35
ATC-2Revision: 2006 December 2006 FX35/FX45 A/C SWITCH ....................................................
... 35
MODE SWITCH ................................................ ... 35
FAN SWITCH ................................................... ... 35
DUAL SWITCH ................................................. ... 35
Fail-safe Function ................................................ ... 36
Discharge Air Flow .............................................. ... 37
System Description .............................................. ... 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description ........... ... 39
TROUBLE DIAGNOSIS ......................................... ... 40
CONSULT-II Function (BCM) ............................... ... 40
CONSULT-II BASIC OPERATION .................... ... 40
DATA MONITOR ............................................... ... 40
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 40
WORK FLOW ................................................... ... 40
SYMPTOM TABLE ........................................... ... 41
Component Parts and Harness Connector Location ... 42
ENGINE COMPARTMENT ............................... ... 42
PASSENGER COMPARTMENT ....................... ... 43
Schematic ............................................................ ... 44
Wiring Diagram — A/C — .................................... ... 45
Auto Amp. Terminals and Reference Value ......... ... 50
PIN CONNECTOR TERMINAL LAYOUT ......... ... 50
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ..................... ... 50
Self-diagnosis Function ....................................... ... 52
DESCRIPTION ................................................. ... 52
FUNCTION CONFIRMATION PROCEDURE ... ... 53
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................ ... 58
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................ ... 59
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION .............................................. ... 59
Operational Check ............................................... ... 60
CHECKING MEMORY FUNCTION .................. ... 60
CHECKING BLOWER ...................................... ... 60
CHECKING DISCHARGE AIR ......................... ... 60
CHECKING INTAKE AIR .................................. ... 60
CHECKING TEMPERATURE DECREASE ...... ... 60
CHECKING TEMPERATURE INCREASE ....... ... 60
CHECKING A/C SWITCH ................................ ... 61
CHECKING AUTO MODE ................................ ... 61
Power Supply and Ground Circuit for Auto Amp. ... 62 INSPECTION FLOW ........................................ ... 62
COMPONENT DESCRIPTION ......................... ... 62
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 63
LAN System Circuit ............................................. ... 64
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 64
Mode Door Motor Circuit ..................................... ... 68
INSPECTION FLOW ........................................ ... 68
SYSTEM DESCRIPTION ................................. ... 69
COMPONENT DESCRIPTION ......................... ... 70
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................ ... 70
Air Mix Door Motor Circuit ................................... ... 71
INSPECTION FLOW ........................................ ... 71 SYSTEM DESCRIPTION ..................................
... 72
COMPONENT DESCRIPTION ......................... ... 73
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................. ... 73
Air Mix Door Motor PBR Circuit ........................... ... 73
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR .................................................... ... 73
Intake Door Motor Circuit ..................................... ... 74
INSPECTION FLOW ......................................... ... 74
SYSTEM DESCRIPTION .................................. ... 75
COMPONENT DESCRIPTION ......................... ... 76
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ............................................................. ... 76
Blower Motor Circuit ............................................. ... 77
INSPECTION FLOW ......................................... ... 77
SYSTEM DESCRIPTION .................................. ... 78
COMPONENT DESCRIPTION ......................... ... 79
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ............................................................. ... 79
COMPONENT INSPECTION ............................ ... 81
Magnet Clutch Circuit ........................................... ... 82
INSPECTION FLOW ......................................... ... 82
SYSTEM DESCRIPTION .................................. ... 83
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH ........................................................... ... 83
COMPONENT INSPECTION ............................ ... 89
Insufficient Cooling ............................................... ... 90
INSPECTION FLOW ......................................... ... 90
PERFORMANCE TEST DIAGNOSIS ............... ... 92
PERFORMANCE CHART ................................. ... 94
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................ ... 95
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING .............................................. ... 97
Insufficient Heating .............................................. ... 99
INSPECTION FLOW ......................................... ... 99
Noise .................................................................... .100
INSPECTION FLOW ......................................... .100
Self-diagnosis ...................................................... .101
INSPECTION FLOW ......................................... .101
Memory Function ................................................. .102
INSPECTION FLOW ......................................... .102
Ambient Sensor Circuit ........................................ .103
COMPONENT DESCRIPTION ......................... .103
AMBIENT TEMPERATURE INPUT PROCESS .103
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ........................................................... .103
COMPONENT INSPECTION ............................ .105
In-vehicle Sensor Circuit ...................................... .106
COMPONENT DESCRIPTION ......................... .106
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... .107
COMPONENT INSPECTION ............................ .108
Sunload Sensor Circuit ........................................ .109
COMPONENT DESCRIPTION ......................... .109
SUNLOAD INPUT PROCESS .......................... .109
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ........................................................... .109
ATC-4Revision: 2006 December 2006 FX35/FX45 REMOVAL ........................................................
.155
INSTALLATION ................................................. .155
Checking for Refrigerant Leaks ........................... .156
Checking System for Leaks Using the Fluorescent
Leak Detector ...................................................... .156
Dye Injection ........................................................ .156
Electrical Leak Detector ....................................... .157
PRECAUTIONS FOR HANDLING LEAK DETECTOR ......................................................
.157
CHECKING PROCEDURE ............................... .158
SERVICE DATA AND SPECIFICATIONS (SDS) ... .160
Compressor ......................................................... .160
Lubricant .............................................................. .160
Refrigerant ........................................................... .160
Engine Idling Speed ............................................. .160
Belt Tension ......................................................... .160