EM-170
[VK45DE]
PREPARATION
Revision: 2006 December 2006 FX35/FX45
(—)
Valve seat cutter set Finishing valve seat dimensions
(—)
Piston ring expander Removing and installing piston ring
(—)
Valve guide drift Removing and installing valve guide
Intake and Exhaust:
a: 9.5 mm (0.374 in) dia.
b: 5.5 mm (0.217 in) dia.
(—)
Valve guide reamer (1): Reaming valve guide inner hole
(2): Reaming hole for oversize valve guide
Intake and Exhaust:
d
1 : 6.0 mm (0.236 in) dia.
d
2 : 10.2 mm (0.402 in) dia.
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen
sensor (Use with anti-seize lubricant shown
below.)
a: J-43897-18 (18 mm dia.) for zirconia
heated oxygen sensor
b: J-43897-12 (12 mm dia.) for titania
heated oxygen sensor
(—)
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL
specification MIL-A-907) Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
(Kent-Moore No.)
Tool name Description
S-NT048
S-NT030
S-NT015
S-NT016
AEM488
AEM489
EXHAUST MANIFOLD AND THREE WAY CATALYST EM-183
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
EXHAUST MANIFOLD AND THREE WAY CATALYSTPFP:14004
ComponentsNBS003HZ
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003I0
REMOVAL
WARNING:
Perform the work, when the exhaust and cooling system have completely cooled down.
1. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
2. Remove front and rear engine undercovers with power tool.
3. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Remove front cross bar. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
5. Drain engine coolant from radiator. Refer to CO-38, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
6. Remove radiator. Refer to CO-41, "
RADIATOR" .
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Exhaust manifold (left bank) 6. Exhaust manifold cover (left bank)
7. Air fuel ratio sensor 1 (bank 1) 8. Three way catalyst cover (right bank) 9. Three way catalyst (right bank)
10. Heated oxygen sensor 2 (bank 2) 11. Gasket 12. Three way catalyst cover (left bank)
13. Heated oxygen sensor 2 (bank 1) 14. Three way catalyst (left bank) 15. Mounting bracket
16. Mounting bracket
A. Protrusion for installation confirma-
tion.
:Above
PBIC4549E
EM-184
[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
Revision: 2006 December 2006 FX35/FX45
7. Remove drive belts. Refer to EM-174, "DRIVE BELTS" .
8. Remove air fuel ratio sensor 1 and heated oxygen sensor 2 as follows:
a. Disconnect air fuel ratio sensor 1 and heated oxygen sensor 2 harness connectors.
b. Remove air fuel ratio sensor 1 and heated oxygen sensor 2 on both bank with heated oxygen sensor wrench (SST).
CAUTION:
Be careful not to damage air fuel ratio sensor 1 and
heated oxygen sensor 2.
Discard any air fuel ratio sensor 1 and heated oxygen
sensor 2 which have been dropped onto a hard surface
such as a concrete floor; replace with a new one.
9. Remove exhaust mounting bracket between three way catalysts (right and left bank) and transmission. Refer to EX-3, "
EXHAUST SYSTEM" .
10. Disconnect A/C piping from A/C compressor, then remove A/C compressor with power tool. Refer to AT C -
139, "Components" .
11. Remove alternator and bracket. Refer to SC-20, "
CHARGING SYSTEM" .
12. Remove exhaust front tube with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
13. Remove steering lower joint at power steering gear assembly side, and release steering lower shaft. Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE" .
14. Remove three way catalysts (right and left bank).
15. Remove exhaust manifold covers. (right and left bank)
PBIC2333E
PBIC2334E
EM-186
[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
Revision: 2006 December 2006 FX35/FX45
Exhaust Manifold
Install exhaust manifold and tighten mounting nuts in numerical
order as shown in the figure.
NOTE:
Tighten mounting nuts No. 1 to 4 in two steps. The numerical
order No. 9 to 12 shown second steps.
Air Fuel Ratio Sensor and Heated Oxygen Sensor
Install air fuel ratio sensors and heated oxygen sensors in the original position.
Install referring the following if the installation positions cannot
be identified.
CAUTION:
Before installing a new air fuel ratio sensor and heated oxy-
gen sensor, clean exhaust system threads using oxygen
sensor thread cleaner (commercial service tool: J-43897-18
or J-43897-12), and apply anti-seize lubricant (commercial
service tool).
Do not over torque air fuel ratio sensor and heated oxygen sensor. Doing so may cause damage to
the heated oxygen sensor, resulting in “MIL” coming on.
A : Left bank
B : Right bank
: Engine front
PBIC3300E
Glass tube color Air fuel ratio sensor 1 : Black
Heated oxygen sensor 2 : White
PBIC2652E
TERMINOLOGY GI-53
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Revision: 2006 December 2006 FX35/FX45
Exhaust gas recirculation control-BPT
valve EGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valve EGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memory FEEPROM ***
Flash erasable programmable read only
memory FEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve *** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valve IACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valve IACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
GI-54
TERMINOLOGY
Revision: 2006 December 2006 FX35/FX45
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valve PAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem *** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
system TWC + OC system ***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
IDX-4
ALPHABETICAL INDEX
Electrical load signal circuit .............. EC-626, EC-1305
Electrical unit ..................................................... PG-75
Electrical units location ...................................... PG-68
Electronic ignition (EI) system ............. EC-33, EC-693
Engine control circuit diagram ......................... EC-108
Engine control component parts location ......... EC-101
Engine control module (ECM) .......... EC-481, EC-1146
Engine control system diagram ........... EC-30, EC-690
Engine coolant temperature sensor (ECTS) ... EC-210,
EC-222
, EC-879, EC-892
Engine coolant(VK45DE) .................................. CO-38
Engine coolant(VQ35DE) ................................. CO-11
Engine fail-safe system ...................................... EC-96
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-243
Engine removal(VQ35DE) .............................. EM-113
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-563, EC-1241
ETC2 - Wiring diagram .................... EC-558, EC-1236
ETC3 - Wiring diagram .................... EC-569, EC-1248
EVAP canister ...................................... EC-42, EC-702
EVAP canister purge volume control solenoid valve ....
EC-397
, EC-405, EC-1063, EC-1071
EVAP canister vent control valve ...... EC-412, EC-419,
EC-1078
, EC-1085
EVAP control system (small leak) diagnosis .. EC-388,
EC-450
, EC-1054, EC-1116
EVAP control system pressure sensor ........... EC-425,
EC-428
, EC-434, EC-1091, EC-1094, EC-1100
EVAP control system purge flow monitoring diagnosis
EC-383
, EC-1049
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-699
Evaporator ..................................................... ATC-154
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-155
F
F/PUMP - Wiring diagram ................ EC-636
, EC-1315
Final drive pre-inspection .................. FFD-20, RFD-19
Final drive removal and installation .. FFD-13, FFD-15,
RFD-16
Floor trim ............................................................. EI-40
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-134
Fluorescent leak detector .............................. ATC-156
Freeze frame data ............................... EC-59, EC-720
Front axle ................................ FAX-4, FAX-10, RAX-5
Front brake solenoid valve ................. AT-150, AT-152
Front bumper ...................................................... EI-14
Front door ............................. BL-148, BL-152, GW-58
Front passenger air bag .................................. SRS-42
Front seat belt ...................................................... SB-4
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-48
Front suspension .............................................. FSU-6
FTS - Wiring diagram ....................................... AT-135
FTTS - Wiring diagram ...... EC-330, EC-335, EC-999,
EC-1004
Fuel cut control (at no load high engine speed) EC-34,
EC-694
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injection system (Bank 2) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injector ..................................................... EC-628
Fuel injector and fuel tube(VK45DE) .............. EM-194
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-460, EC-462, EC-464, EC-1125,
EC-1127
, EC-1129
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-86, EC-746
Fuel pressure release ......................... EC-86, EC-746
Fuel pump ....................................... EC-635, EC-1314
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-328, EC-334,
EC-997
, EC-1003
Fuel tank vacuum relief valve ............. EC-42, EC-702
FUELB1 - Wiring diagram .. EC-307, EC-319, EC-977,
EC-988
FUELB2 - Wiring diagram .. EC-309, EC-321, EC-979,
EC-990
Fuse .................................................................. PG-16
Fuse and fusible link box .................................. PG-82
Fusible link ........................................................ PG-16
G
Gauges ................................................................. DI-5
Generic scan tool (GST) .................................. EC-130
Glass ...................................... GW-11, GW-58, GW-62
Grille - See Exterior ............................................ EI-22
Ground distribution ........................................... PG-29
H
Harness connector ............................................ PG-72
Harness layout .................................................. PG-44
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 2 (bank 1) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 (bank 2) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 heater (bank 1) ....... EC-173,
IDX-5
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ALPHABETICAL INDEX
EC-843
Heated oxygen sensor 2 heater (bank 2) .......
EC-173,
EC-843
Heated seat ....................................................... SE-94
Heater and cooling unit (Heater core) ........... ATC-125
HFC134a (R134a) system precaution ............... ATC-6
HFC134a (R134a) system service procedure ATC-137
HFC134a (R134a) system service tools .......... ATC-18
HFC134a system service equipment precaution ..........
ATC-13
High and low reverse clutch solenoid valve .... AT-158,
AT-160
Hood ................................................................... BL-13
How to erase DTC for OBD system ..... EC-59, EC-727
HSEAT - Wiring diagram ................................... SE-95
I
IATS - Wiring diagram ....................... EC-207
, EC-876
ICC - Wiring diagram ....................................... ACS-21
ICC/BS - Wiring diagram ................. EC-531, EC-1204
ICC/SW - Wiring diagram ................ EC-516, EC-1189
ICCBOF - Wiring diagram ................ EC-642, EC-1321
Idle air volume learning ....................... EC-84, EC-744
Idle speed .............................. EC-82, EC-737, EC-742
Idle speed control (ISC) .... EC-468, EC-470, EC-1133,
EC-1135
Ignition coil ....................................... EC-649, EC-1328
Ignition coil(VK45DE) ...................................... EM-191
Ignition coil(VQ35DE) ........................................ EM-42
Ignition control system ..................... EC-649, EC-1328
Ignition timing ........................ EC-82, EC-737, EC-742
IGNSYS - Wiring diagram ................ EC-650, EC-1329
In vehicle sensor ........................... ATC-106, ATC-117
INF/D - Wring diagram ....................................... AV-57
INJECT - Wiring diagram ................. EC-629, EC-1308
Injector ........................................................... EC-1307
Input clutch solenoid valve ................. AT-146, AT-148
Instrument panel .................................................. IP-10
Intake air temperature sensor ........... EC-205, EC-225,
EC-874
, EC-895
Intake door control linkage adjustment ............ ATC-76
Intake door motor ........................... ATC-74, ATC-123
Intake manifold collector(VQ35DE) ................... EM-19
Intake manifold(VK45DE) ................................ EM-179
Intake manifold(VQ35DE) .................................. EM-24
Intake sensor ................................ ATC-112, ATC-119
Intake valve timing control (Bank 1) .. EC-161, EC-824
Intake valve timing control (Bank 2) .. EC-161, EC-824
Intake valve timing control position sensor (Bank 1) ....
EC-1159
Intake valve timing control position sensor (Bank 2) ....
EC-1159
Intake valve timing control solenoid valve (Bank 1) ......
EC-181
, EC-851
Intake valve timing control solenoid valve (Bank 2) ......
EC-181
, EC-851
Integrated homelink transmitter ........................ BL-227
Intelligent cruise control (ICC) system ............... ACS-6
Interior ................................................................. EI-37
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVCB1 - Wiring diagram ..................... EC-182, EC-852
IVCB2 - Wiring diagram ..................... EC-184, EC-854
IVCSB1 - Wiring diagram ............................... EC-1161
IVCSB2 - Wiring diagram ............................... EC-1163
IVTB1 - Wiring diagram ................................... EC-827
IVTB2 - Wiring diagram ................................... EC-829
K
Knock sensor (KS) ........................... EC-356
, EC-1025
KS - Wiring diagram ......................... EC-357, EC-1026
L
LAN system circuit ........................................... ATC-64
Lane Departure Warning System ....................... DI-80
Laser beam aiming adjustment ....................... ACS-14
Latch (lower anchors and tether for children) system ...
SB-10
LDW .................................................................... DI-80
LDW - Wiring Diagram ........................................ DI-92
Line pressure solenoid valve ........................... AT-129
Line pressure test (A/T) ..................................... AT-54
Liquid gasket application ......................... EM-6, LU-21
Liquid gasket application(VQ35DE) ........... LU-3, CO-3
Location of electrical units ................................. PG-68
Low coast brake solenoid valve ......... AT-162, AT-164
Low tire pressure warning system .................... WT-10
Lubricant (R134a) A/C ..................................... ATC-27
Lubrication circuit (engine)(VK45DE) ................ LU-23
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-160
M
M/ANT - Wiring diagram .................................... AV-49
MAFS - Wiring diagram ..... EC-191, EC-199, EC-861,
EC-869
Magnet clutch ................................. ATC-82, ATC-142
MAIN - Wiring diagram ........ EC-149, EC-812, AT-179
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) .............. FFD-17, RFD-18
Major overhaul (Transfer) .................................. TF-45
Malfunction indicator lamp (MIL) .......... EC-68, EC-729
Mass air flow sensor (MAFS) ............ EC-188, EC-197,
EC-858
, EC-867
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-12
MIL data link connectors circuit ....... EC-672, EC-1360
MIL/DL - Wiring diagram .................. EC-672, EC-1360
Mirror, door ....................................................... GW-92
Mirror, out side .................................................. GW-92
Misfire .............................................. EC-346, EC-1015
MMSW - Wiring diagram .................................. AT-167
Mode door control linkage adjustment ............. ATC-70
Mode door motor ............................ ATC-68, ATC-130