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AT-330
REPAIR FOR COMPONENT PARTS
Revision: 2006 December 2006 FX35/FX45
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Using a flat-bladed screwdriver, remove snap ring from high and low reverse clutch drum.
3. Remove drive plates, driven plates and retaining plate from high and low reverse clutch drum.
INSPECTION
Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in high and low reverse clutch drum.
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REPAIR FOR COMPONENT PARTS AT-331
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Revision: 2006 December 2006 FX35/FX45
3. Install bearing race to high and low reverse clutch drum. CAUTION:
Apply petroleum jelly to bearing race.
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AT-332
REPAIR FOR COMPONENT PARTS
Revision: 2006 December 2006 FX35/FX45
Direct ClutchNCS001IV
COMPONENTS
VQ35DE models VK45DE models
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1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Dish plate
Page 417 of 4462

REPAIR FOR COMPONENT PARTS AT-333
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Revision: 2006 December 2006 FX35/FX45
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct clutch drum.
2. Remove drive plates, driven plates, retaining plate and dish plate* from direct clutch drum.
*: VK45DE models
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
Check facing for burns, cracks or damage.
Direct Clutch Retaining Plates, Driven Plates and DIsh Plate*
Check facing for burns, cracks or damage.
*: VK45DE models
ASSEMBLY
1. Install drive plates, driven plates, retaining plate and dish plate* in direct clutch drum. *: VK45DE models
CAUTION:
Take care with order of plates.
VQ35DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Drive plate/Driven plate: 5/5
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 6/6
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AT-334
REPAIR FOR COMPONENT PARTS
Revision: 2006 December 2006 FX35/FX45
2. Using a flat-bladed screwdriver, install snap ring in direct clutch drum.
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ASSEMBLY AT-345
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Revision: 2006 December 2006 FX35/FX45
iii. Tighten adapter case assembly mounting bolts (1) to specified torque. [With bracket (2) .] Refer to AT- 2 7 4 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
35. Install needle bearing in drum support. CAUTION:
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
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AT-346
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
38. Using a flat-bladed screwdriver, align drive plate.
39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
CAUTION:
Check that portion “A” of high and low reverse clutch drum
protrudes approximately 2 mm (0.08 in) beyond portion “B”
of rear sun gear.
40. Install needle bearing in rear carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
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ASSEMBLY AT-347
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Revision: 2006 December 2006 FX35/FX45
41. Install bearing race in rear carrier assembly. CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
43. Install needle bearing (rear side) to mid carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) to mid carrier assembly. CAUTION:
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
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