Page 4352 of 4462
TF-50
TRANSFER ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Mainshaft Assembly
1. Separate front case and rear case, then remove mainshaft assembly. Refer to TF-46, "Front Case and
Rear Case" .
2. Remove snap ring from mainshaft.
3. Remove spacer from mainshaft.
4. Remove electric controlled coupling and sprocket from main- shaft.
5. Remove needle bearing from mainshaft.
Front Drive Shaft and Drive Chain
1. Separate front case and rear case. Refer to TF-46, "Front Case and Rear Case" .
2. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
CAUTION:
Be careful not to tap drive chain.
3. Remove front drive shaft front bearing, using drift and puller.
4. Remove front drive shaft rear bearing, using drift and puller.
SDIA1602E
PDIA0257E
Tool number : ST31214000 (J-25269-B)
PDIA0269E
Tool number : ST31214000 (J-25269-B)
PDIA0270E
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TRANSFER ASSEMBLY TF-51
C E F
G H
I
J
K L
M A
B
TF
Revision: 2006 December 2006 FX35/FX45
INSPECTION
Cases
Check items below. If necessary, replace them with new ones.
Contact surfaces of bearing for wear, damage, etc.
Damage and cracks of case.
Bearing
Check items below. If necessary, replace them with new ones.
Damage and rough rotation of bearing.
Shaft
Check items below. If necessary, replace them with new one.
Damage, peeling, dent, uneven wear, bending, etc. of shaft.
Gears and Chain
Check items below. If necessary, replace them with new ones.
Excessive wear, damage, peeling, etc. of gear and chain.
PDIA0293E
PDIA0300E
PDIA0294E
SDIA2365E
Page 4354 of 4462
TF-52
TRANSFER ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
ASSEMBLY
Front Drive Shaft and Drive Chain
1. Install front drive shaft front bearing, using drifts.
2. Install front drive shaft rear bearing, using a drift.
3. Install drive chain to front drive shaft. CAUTION:
Identification mark of drive chain should be in the side of
front bearing of front drive shaft.
4. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
5. Install front case to rear case. Refer to TF-53, "
Front Case and
Rear Case" .
Tool number : ST33200000 (J-26082)
PDIA0276E
Tool number : KV38104010 ( — )
PDIA0277E
PDIA0284E
PDIA0257E
Page 4357 of 4462
TRANSFER ASSEMBLY TF-55
C E F
G H
I
J
K L
M A
B
TF
Revision: 2006 December 2006 FX35/FX45
11. Install oil gutter to rear case. CAUTION:
The tip of oil gutter should be put into rear case groove.
12. Install drive chain to front drive shaft. CAUTION:
Identification mark of drive chain should be in the side of
front bearing of front drive shaft.
13. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
14. Install mainshaft bearing to front case, using a drift.
15. Install snap ring to front case. CAUTION:
Do not reuse snap ring.
PDIA0261E
PDIA0284E
PDIA0257E
Tool number : ST30621000 (J-25742-5)
PDIA0283E
PDIA0267E