2006 Hyundai Terracan clutch

5
VEHICLE MAINTENANCE REQUIREMENTS
5
20 24
I
R II I I
RR II I I I I I I I I I I I I I I I
R
F030C07HP-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEM COOLANT COOLANT SPECIFIC GRAVITY MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUID CLUTCH FLUID
REAR BRAKE LININGS, CYLINDERS AND PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS SUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS
STEERING GEAR BOX, LINKAGE AND BOOTS, LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFT AND BOOTS TRANSFER CASE OIL AXLE GEAR OIL CLEAN PROPELLER SHAFT/RETIGHTEN BOLTS REAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl. Spare) LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN CHECK EMISSIONS CHECK 4 WHEEL ALIGNMENT CLIMATE CONTROL AIR FILTER (FOR EVAPORATOR AND BLOWER UNIT)
NO.
1
2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
60 72
I
RR II
R
I
RR II I I I I I I I I I I I I I I I
R
50 60
I I I I I I I I I I I I I I I I I I I I I I I
R
40 48
I
R II I I
RR II I I I I I
R I I I I I I I I I
R
30
36
I
R
I I I I I I I I I I I I I I I I I I I I I I
R
10 12
I I I I I I I I I I I I I
R I I I I I I I I I
R
MILES X 1000MONTHS
Petrol Engine Diesel Engine

Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-4
Engine Oil ..................................................................... 6-4
Engine Oil and Filter Replacement .............................. 6-8
Engine Coolant Checking and Replacing .................... 6-9
Changing the Air Cleaner Filter ...................................6-12
Manual Transmission Lubricant ..................................6-15
Automatic Transmission Lubricant ..............................6-16
Brake System Checking ............................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning System Maintenance ........................ 6-20
Changing the Climate Control Air Filter .. ....................6-22
Checking Engine Drive Belts ...................................... 6-24
Fusible Links ............................................................... 6-25
Battery Mai ntenance ................................................... 6-27
Checking Electric Cooling Fans .................................6-29
Power Steering Fluid Level ......................................... 6-29
Fuel Filter ..................................................................... 6-30
Replacing Headlight Bulbs .......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-33
Bulb Wattages ............................................................. 6-35
Fuse Panel D escription ............................................... 6-36
OWNER MAINTENANCE
6
6

6
OWNER MAINTENANCE
3
G010C01HP-EAT
Diesel Engine Compartment (2.9 CRDi)
1. Brake fluid reservoir
2. Clutch fluid reservoir (Not all models)
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Battery
7. Fuse and relay box
8. Windscreen washer fluid reservoir
9. Air cleaner filter10. Radiator cap
11. Fuel filter
12. Power steering fluid reservoir
13. Coolant reservoir capCAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
!
G010C01HP-E

6
OWNER MAINTENANCE
19
!
SG120D1-E
Brake Fluid Level
The fluid level in the brake fluid reser- voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or belowthe "MIN" mark, fluid should be added having carefully cleaned the area sur- rounding the reservoir cap to ensurethat dirt is not allowed to enter the system. It should be noted that the brake fluid level will decrease slightlyas the friction linings of the pads and shoes become worn and that this is a normal condition. WARNING:
Brake fluid is hygroscopic and
should never be stored in an un-sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possibility of brake fade alongwith promoting corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continued safe operation of the system. Brake fluid will cause rapidand serious damage to paintwork. If accidental spillage occurs, the affected area must be rinsed withwater immediately. Do not allow brake fluid to come into contact with the eyes or to be ingestedand ensure that fluid is safely stored away form the reach of chil- dren. The clutch fluid level in the mastercylinder should be checked when per-forming other under bonnet checks. The system should be checked for leakage at the same time. Ensure that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir.Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immedi-ately.
HHP5015-E
CHECKING THE CLUTCH FLUID
SG130A1-C To Check the Clutch Fluid
HHP5016-E

6
OWNER MAINTENANCE
23
To check the steering wheel free-play, stop the car with the wheels pointedstraight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sen-sitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than speci- fied, have it inspected by your Hyundai authorised repairer and adjusted or repaired if necessary. YG170A1-E
Clutch Pedal
The clutch pedal freeplay must lie
within the limits shown. Incorrect free-play can result in premature wear of the clutch linings and release bearing. Excessive free-play can result in gearselection difficulties. If the free-play is incorrect, the clutch
cable should be adjusted by a Hyundaiauthorised repairer. G170A01A-EAT Brake Pedal With the engine off, press down on the brake pedal several times to reducethe vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai authorised repairer and adjusted or repaired ifnecessary.CHECKING THE FREE-PLAY
YG180A1-E
Steering Wheel
Maximum 1.18 in(30 mm)
HHP5044
0.24 ~ 0.51 in. (6 ~ 13 mm)
G160A01HP0.12 ~ 0.31 in. (3 ~ 8 mm)
G160A01HP

9 VEHICLE SPECIFICATIONS
4
Q'ty (lmp.qts)(litre)
Drain and refill (With oil filter) : 3.78 (4.3) Drain and refill (With oil filter) : 2WD : 6.64WD : 6.0 MAX. 1L /1,000 miles (1,500 Km) MAX. 1L /620 miles (1,000 Km) 2.82 (3.2) Petrol : 9.24(10.5), Diesel : 10.38 (11.8) 1.25(1.42)Part-time 4WD : 1.58(1.8) Full-time 4WD : 1.14(1.3) NO.7 : 2.29(2.6) NO.7.5 : 2.46(2.8) Petrol : 9.68 (11), Diesel : 7.92(9) 1.14 (1.3) As required
Item
Engine Oil Engine oil consumption Transmission Fluid Transfer case oil Front axle gear oil Rear axle gear oil Coolant Power steering oil Brakes and clutch fluid Oil & Grease Standard
API SJ, SL or ABOVE, SAE 5W-20, 5W-30
ILSAC GF-3 or ABOVE SAE 10W-30 (ABOVE 0°F) SAE 15W-40 (ABOVE 10°F)SAE 20W-50 (ABOVE 20°F)
API CF-4 or ABOVE, SAE 15W-40 (ABOVE 5°F)
ACEA B4 or ABOVE SAE 10W-30 (-4°F ~ 104°F)
SAE 5W-30 (-13°F ~ 104°F) SAE 0W-30 (BELOW 50°F) *1
*1. Restricted by driving condition and dealing areaNormal driving conditionSevere driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) MOBILE DEXRON-IIATF DEXRON-III HYPOID GEAR OIL API GL-5 or HIGHER, SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE -22°F (-30°C)] INFILREX33 or MOBILUBE LS 85W-90 HYPOID GEAR OIL API GL-5 or HIGHER, SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE-22°F (-30°C)] Ethylene glycol base for aluminium PSF-3 or ATF Dexron 2DOT 3, DOT 4 or EquivalentLUBRICATION CHART
J080A12HP-EAT
Petrol Diesel
Manual
Auto
With LSD Without LSD

10INDEX
2
A Air Cleaner Filter ........................................................ 6-12
Air Conditioning
Maintenance ........................................................... 6-20
Operation ................................................................ 1-97
Switch ..................................................................... 1-97
Airbag ........................................................................ 1-40
Antenna ................................................................... 1-108
Apperance Care ........................................................... 4-1
Ashtray ...................................................................... 1-68
Automatic Heating and Cooling Control System ........ 1-99
BBattery ....................................................................... 6-27
Bi-Level Heating ........................................................ 1-95
Bonnet Release ......................................................... 1-83
Brake
Anti-lock system (ABS) .......................................... 2-21
Brake system checking .......................................... 6-18
Effective braking ..................................................... 2-22
Fluid ........................................................................ 6-18
Pedal clearance ...................................................... 6-24
Pedal free-play ........................................................ 6-23
CCatalytic Converter ...................................................... 7-3
Centre Console Compartment ....................................1-74
Child Restraint System .............................................. 1-31
Child-Proof Rear Door Lock ....................................... 1-10Cigar Lighter
.............................................................. 1-67
Climate Control Air Filter ................................ 1-105, 6-22
Clock ......................................................................... 1-66
Clutch Checking fluid ......................................................... 6-19
Pedal free-play ........................................................ 6-23
Cooling Fans ............................................................. 6-28
Cruise Control ............................................................ 1-87
D Daily Operating Checks ............................................... 6-4
Defrosting/Defogging .................................................. 1-96
Door
Central door locks .................................................. 1-11
Locking, unlocking front door with a key .................. 1-9
Drink Holder ............................................................... 1-69
Drive Belts ................................................................. 6-24
Driving Driving for economy ............................................... 2-23
Smooth corneri ng .................................................... 2-24
Winter motoring ...................................................... 2-24
E EGR system ................................................................ 7-5
Emission Control Systems .......................................... 7-2 Engine Before starting the engine ........................................ 2-3Compartment (3.5 V6) .............................................. 6-2
Compartment (2.9 CRDi) ........................................... 6-3
Coolant ..................................................................... 6-9