2006 Hyundai Terracan service

5VEHICLE MAINTENANCE REQUIREMENTS
8
A, B, C, D, E, F, G, H, I, K A, B, F, G, H, I, JC, E G, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I C,E
ENGINE OIL AND FILTER (Gasoline Engine) ENGINE OIL AND FILTER (Diesel Engine (2.5 TCI))ENGINE OIL AND FILTER(Diesel Engine (2.9 CRDi))CLIMATE CONTROL AIR FILTERSPARK PLUGS (For Gasoline Engine) TIMING BELT BRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUIDTRANSFER CASE OIL *
1
AXLE GEAR OIL * 1
CLIMATE CONTROL AIR FILTER (For Evaporator and Blower Unit)
European Community Only Except European Community
F040A07HP-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R R R
I I I I
RRR RR
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KM EVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KM EVERY 40,000 KM EVERY 100,000 KMMORE FREQUENTLYMORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weather
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
European Community Only Except European Community Europe Countries Only Except Europe Countries
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water
over 40cm (15.7 in.) deep.

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070E03HP-GAT
o Automatic Transmission Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmission are at normal operat- ing temperature. Check the automatictransmission fluid level with the engine running and the transmission in neu- tral, with the parking brake properlyapplied. Use MOBIL DEXRON-II when adding or changing fluid.
F070D01A-AAT
o Manual Transmission Oil
Inspect the manual transmission oil according to the maintenance sched- ule.
NOTE: If the oil level is low, check for possible leaks before adding oil. Donot overfill. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/ Linings
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In-spect the parking brake system in- cluding the parking brake lever and cables. For detailed service proce-dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.

6
DO-IT-YOURSELF MAINTENANCE
5GENERAL CHECKS
G020A01HP-GAT
Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire) o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in- cluding clutch operation
o Automatic transmission operation, including "Park" mechanism opera- tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020C01HP-GAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation

6 DO-IT-YOURSELF MAINTENANCE
6CHECKING THE ENGINE OIL
G030A01A-AAT Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil levelat least once a week in normal use and more often if you are on a trip or driving in severe conditions. G030B06HP-GAT
Recommended Oil 1. Gasoline Engine
(1) Select engine oil of the proper
SAE viscosity number according to the atmospheric temperature. Recommended viscosity is given in the following illustration.
(2) The engine oil quality should meet the following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE NOTE:
o For good fuel economy, SAE 5W-20 (5W-30), ILSAC GF-3 en- gine oil is preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 en- gine oil is not available, second-ary recommended engine oil forcorresponding temperature range can be used.
G030B01JM

6
DO-IT-YOURSELF MAINTENANCE
11CHECKING AND CHANG- ING THE ENGINE COOL- ANT
!
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is underpressure and may erupt through the opening if the cap is removed. You could be seriously burned if you donot observe this precaution. Do not remove the radiator cap until the radiator is cool to touch.
!
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A cer- tain amount of oil will come out when you remove the filter. So besure to have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the instructions on the cartonor on the filter itself. Do not over- tighten (Tightening torque: Gaso-
line- 1.2 ~ 1.6 kgf.m, Diesel - 2.3 ~ 2.5 kgf.m) . Be sure that the
mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with cleanengine oil before installation.
7. Remove the engine oil level dip- stick.
8. Refill the crankcase with the rec- ommended engine oil slowly. Referto the specification in chapter 9 for engine oil capacity.
! CAUTION:
Slowly pour the recommended oil by using a funnel. Do not overfill not to damage the engine. 9. Start the engine and check to be
sure no oil is leaking from thedrain plug or oil filter.
10.Shut off the engine and recheck
the oil level.
NOTE: Always dispose of used engine oil
in an environmentally acceptable manner. It is suggested that it be placed in a sealed container andtaken to a service station for recla- mation. Do not pour the oil on the ground or put it into the house-hold trash.
WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left incontact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil.

6 DO-IT-YOURSELF MAINTENANCE
22
!
G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain openany longer than required. This will prevent entry of dirt and moisture which can damage the brake sys-tem and cause improper opera- tion.
To add brake fluid, first wipe away any
dirt, then unscrew the fluid reservoircap. Slowly pour the recommended fluid into the reservoir. Do not overfill.Carefully replace the cap on the reser- voir and tighten.
CHECKING THE CLUTCH FLUID
!
G130A01A-AAT
To Check the Clutch Fluid The clutch fluid level in the master
cylinder should be checked when performing other under hood services. The system should be checked for leakage at the same time. Check tomake certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid res-ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch system which should be inspected and re-paired immediately. Consult your Hyundai dealer. G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 specification shouldbe used. The reservoir cap must be fully tightened to avoid contaminationfrom foreign matter or moisture.
NOTE: Do not allow any other liquids to
contaminate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake
fluid. It can damage your vision ifyou get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed im-mediately.
HHP5016

10INDEX
4
G General Checks .......................................................... 6-5
Glove Box ................................................................. 1-86
HHazard Warning System ............................................ 1-77
Headlight Aiming Adjustm ent ..................................... 6-39
Headlight Leveling Device S ystem ............................1-99
Heating and Ventilation ............................................ 1-104
Air flow control ........................................... 1-105, 1-116
Temperature control .... .......................................... 1-107
High-Mounted Rear Stop Light ...................................1-95
Hood Release ............................................................ 1-97
Horn ........................................................................... 1-98
I Ignition Sw itch ............................................................. 2-3
Immobilizer S ystem ..................................................... 1-5
Limp Home Procedures ................................... 1-7, 1-9
Key ................................................................... 1-5, 1-8
Indicator and Warning Lights.................................... 1-58
Instrument Cluster and Indicator Li ghts................... 1-54
Instrument Panel Light Control (Rheo stat)............... 1-79
Interior Light .............................................................. 1-85
Intermittent Wiper ..................................................... 1-77
J Jump Starting .............................................................. 3-3 K
Key .............................................................................. 1-4
If you lose your keys ............................................. 3-17
Positions ................................................................... 2-4
L Limited-Slip D ifferential ............................................. 2-22
Luggage Compartment
Cargo Security Screen ........................................... 1-93
Light ........................................................................ 1-92
Net .......................................................................... 1-93
M Maintenance Intervals Explanation of scheduled maintenance items ......... 5-9
Maintenance under severe usage conditions .......... 5-8 Scheduled maintenance ........................................... 5-4
Service requ irements............................................... 5-2
Mirrors Day/night inside rearview ....... .................................1-90
Outside rearvi ew ..................................................... 1-88
Multimeter .................................................................. 1-69
Altimeter ................................................................. 1-70
Barometer ............................................................... 1-72
Digital Clock ........................................................... 1-72
Electrical azimuth compass ................................... 1-70
Relative altimeter .................................................... 1-71

Responsibilty For Maintenance
It is the responsibility of the vehicle owner/driver to ensure that all routine mainte- nance services are undertaken in line with the recommendations specified in Section 5 of this manual. In addition, in order to ensure continued validity of the new vehiclewarranty and safe operation of the vehicle, non scheduled maintenance/running repairs should be undertaken at the earliest available opportunity. Under severe operating conditions, more frequent maintenance is required. Detailsof the maintenance schedule for such conditions are also given in section 5. It is recommended that all maintenance operations and repairs are entrusted to a Hyundai authorised repairer to ensure that the latest repair methods, specialised toolingand genuine Hyundai parts are used to ensure the continued reliability and safety of the vehicle.
SA020A1-E