2006 Hyundai Terracan water pump

1CONTROLS AND EQUIPMENT
58
The needle on the coolant temperature gauge should stay in the normal range.If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then open thebonnet and check the coolant level and the water pump drive belt. If you sus- pect cooling system trouble, have yourcooling system checked by Hyundai authorised repairer as soon as pos- sible.
! CAUTION:
The engine should not be raced to such a speed that the needle enters the red zone on the tachometer face. This can cause severe engine dam-age and may void your warranty.
B330A01L-AAT TACHOMETER The tachometer registers the speed of your engine in revolutions per minute (rpm).Petrol Engine
B330A01HP
HHP2078
Diesel Engine

3 IN CASE OF EMERGENCY
4
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1. Ensure that the booster battery is 12
volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of the boosterbattery, and the other end to a ground point within the engine compartmentof the vehicle with the flat bat-tery. Do not connect to the negative bat- tery terminal of the flat battery sincesparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flat battery. 7. Switch "ON" the main beam
headlamps before carefully remov-ing the jumper cables in the reverse order of attachment. Once the jumper cables have been removed,switch "OFF" the main beam headlamps.
CAUTION:
If the jump cables are incorrectly installed, damage to the vehicle elec- trical system may occur, in particu- lar the electronic components suchas the Fuel Injection system com- puter and the Automatic transmis- sion computer. The battery mustnever be disconnected whilst the engine is running.
IF THE ENGINE OVERHEATS
HPD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual trans- mission) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out from underthe bonnet, stop the engine. Do not open the bonnet until the coolant hasstopped running or the steaming has stopped. If there is no visible loss of coolant and no steam, leave theengine running and check to be sure the engine cooling fan is operating. If the fan is not running, turn theengine off.
4. Check to see if the water pump drive
belt is broken. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it).

3
IN CASE OF EMERGENCY
5
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!
!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it contacts the body. People using pacemakers should ensure thatthey keep a distance of 30cm from the ECU or wiring harness within the engine room while engine is run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near- est Hyundai authorised repairer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, care-fully remove the radiator cap and add water to bring the fluid level in the reservoir(page 6-10) up to the baseof the radiator fill opening. Fill the coolant expansion tank to the half- way mark.
7. Proceed with caution until it is estab- lished that the engine is operatingnormally. If the engine overheatsrepeatedly, the advice of a Hyundai authorised repairer should be sought.! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai authorisedrepairer.

6
OWNER MAINTENANCE
15
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CAUTION:
Engine coolant anti freeze must not be used in the windscreen washersystem since damage to the paintwork may result. Undiluted windscreen washer addi- tive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affectedarea immediately with water. Do not operate the windscreen washer for more than 15 seconds continu- ously or when the reservoir is empty since damage to the washerpump will result. The transmission lubricant should be checked and/or changed at intervals specified in the maintenance sched-ule. NOTE: It is recommended that the manual transaxle lubricant should be checked by Hyundai authorised re-pairer. Recommended Lubricant Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4).
MANUAL TRANSMISSION LUBRICANT
G100A04HP-EAT
Drain plug
HHP5010
Filler plug
WARNING:
o Windscreen washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks or flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windscreen washer fluid is poi- sonous to humans and animals.Do not drink windscreen washer fluid. Serious injury or death could occur.

6
OWNER MAINTENANCE
21
SG140D1-E
Off Season Maintenance
The air conditioning must be run for ten minutes or so weekly during peri- ods when the system would not nor- mally be used to ensure that thecompressor and seals are lubricated. If this precaution is not observed the compressor seals may become stuckto the compressor shaft and dam- aged when the system is next used resulting in a loss of refrigerant anddamage to the compressor. HPG140B1-E
Compressor Drive Belt The air conditioning compressor drivebelt should be checked to ensurefreedom from damage or excessive wear and correct tension. The belt tension is correct when the belt de-flects by about 0.3 inches (8 mm) when a force of 98 N is applied to the belt halfway between the compressorand crankshaft pulleys. Adjustment of the belt should be entrusted to a Hyundai authorised repairer. NOTE: The compressor drive belt tension for diesel engine is adjusted auto- matically.
G140D01HP
Crankshaft pulley
Petrol Engine
COMP.pulley
Tension pulley
G140D03HP
Diesel Engine
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crank shaft pulley

6 OWNER MAINTENANCE
24
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat.If the brake pedal clearance is notwithin the limits specified in the illus- tration, have it inspected by your Hyundai authorised repairer and ad-justed or repaired if necessary. HPG190A1-E
ADJUSTING DRIVE BELTS
If a belt is loose, adjust it by:CHECKING BRAKE PEDAL CLEARANCE
2.95 in. (75 mm) G180A01L
G190D01HP
Petrol Engine
Idler pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
Tension pulley
Tension pulley
COMP. pulley
HHP5049
Diesel Engine
Generator pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley Water pump pulley
G180A01A-EAT
CHECKING ENGINE DRIVE BELTS
YG200A1-E
1. With the engine turned off, check the belts for cracks, fraying, or excessive wear. Replace the belt ifit is in poor condition.
2. With your thumb (with a force
approx. 10 kg) press on each beltmidway between the pulleys. Each belt should deflect no more than the amount shown in figure.