2006 Hyundai Terracan fuel cap

1
CONTROLS AND EQUIPMENT
83
o Automotive fuels are flammable/ explosive materials. When refuel- ing, please note the followingguidelines carefully. Failure to follow these guidelines may re- sult in severe personal injury, se-vere burns or death by fire or explosion.
- Before refueling always note the
location of the Emergency Fuel Shut-Off, if available, at the fuel station facility.
- Before touching the fuel nozzle or fuel filler cap, you shouldeliminate potentially dangerousstatic electricity discharge by touching another metal part of the front of the vehicle, a safedistance away from the fuel filler neck, nozzle, or other fuel source.
- Do not get back into a vehicle once you have begun refueling.Do not touch, rub or slide againstany item or fabric (polyester, satin, nylon, etc.) capable of pro- ducing static electricity. Staticelectricity discharge can ignite fuel vapors resulting in explo sion.If you must re-enter the vehicle, you should once again elimi-nate potentially dangerous static electricity discharge by touch- ing a metal part of the vehicle,away from the fuel filler neck, nozzle or other fuel source.
- When using a portable fuel con- tainer be sure to place the con-tainer on the ground prior to refueling. Static electricity dis-charge from the container can ignite fuel vapors causing a fire. Once refueling has begun, con-tact with the vehicle should be maintained until the filling is complete. Use only portable fuelcontainers designed to carry and store fuel.
- Do not use cellular phones
around a fuel station or whilstrefueling any vehicle. Electric current and/or electronic inter-ference from cellular phones can potentially ignite fuel vapors causing a fire. If you must useyour cellular phone use it in a place away from the fuel station.
- When refueling always shut theengine off. Sparks produced by electrical components related to the engine can ignite fuel va- pors causing a fire. Always in-sure that the engine is OFF be- fore and during refueling. Once refueling is complete, check tomake sure the fuel filler cap and door are securely closed, before starting the engine.
- Do not light any fire around a fuel station. DO NOT use matchesor a lighter and DO NOT SMOKEor leave a lit cigarette in your vehicle whilst at a gas station especially during refueling.Automotive fuel is highly flam- mable and can, when ignited, result in explosion by flames.
- If a fire breaks out during refuel- ing, leave the vicinity of the ve-hicle, and immediately contactthe manager of the fuel station or contact the police and local fire department. Follow anysafety instructions they provide.

2
DRIVING YOUR HYUNDAI
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!WARNING:
Your vehicle is equipped with tyres designed to provide for safe ride and handling capability.Do not use a size and type of tyre and wheel that is different from the one that was originally installed on yourvehicle. It can affect the safety and performance of your vehicle, which could lead to handling failure orrollover and serious injury. When replacing the tyres, be sure to equip all four tyres with the tyre andwheel of the same size, type, tread, brand and load-carrying capacity. If you nevertheless decide to equipyour vehicle with any tyre/wheel com- bination not recommended by Hyundai for off-road driving, youshould not use these tyres for high- way driving.
BEFORE STARTING THE ENGINE
C020A02A-EAT Before you start the engine, you should always:
1. Look around the vehicle to be sure
there are no flat tyres, puddles of oil or water or other indications of pos- sible trouble.
2. After entering the car, check to be
sure the parking brake is engaged.
3. Check that all windows, and lights
are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in theirproper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fas-tened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is inthe "ON" position. WARNING:
Always wear appropriate shoes when operating your vehicle. Unsuitable shoes (high heels, skiboots, etc.) may interfere with your ability to use the brake and accelera- tor pedal, and the clutch (Not allmodels).
!

3
IN CASE OF EMERGENCY
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!
!
!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it contacts the body. People using pacemakers should ensure thatthey keep a distance of 30cm from the ECU or wiring harness within the engine room while engine is run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near- est Hyundai authorised repairer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, care-fully remove the radiator cap and add water to bring the fluid level in the reservoir(page 6-10) up to the baseof the radiator fill opening. Fill the coolant expansion tank to the half- way mark.
7. Proceed with caution until it is estab- lished that the engine is operatingnormally. If the engine overheatsrepeatedly, the advice of a Hyundai authorised repairer should be sought.! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai authorisedrepairer.

5VEHICLE MAINTENANCE REQUIREMENTS
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F060E01A-AAT
o Timing belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-EAT
o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapour hose or fuel filler cap is correctly replaced. F060F02A-AAT
o Crankcase ventilation hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examine those hose surfaces nearest to highheat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re-placed.
F060J01A-EAT
o Spark plugs (For petrol engine)
Make sure to install new spark plugs
of the correct heat range. F070B01A-AAT
o Cooling system
Check the cooling system, such as radiator, coolant reservoir, hoses andconnections for leakage and damage. Replace any damaged parts.

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OWNER MAINTENANCE
3
G010C01HP-EAT
Diesel Engine Compartment (2.9 CRDi)
1. Brake fluid reservoir
2. Clutch fluid reservoir (Not all models)
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Battery
7. Fuse and relay box
8. Windscreen washer fluid reservoir
9. Air cleaner filter10. Radiator cap
11. Fuel filter
12. Power steering fluid reservoir
13. Coolant reservoir capCAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
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G010C01HP-E

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OWNER MAINTENANCE
31
!
!
3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest Hyundai authorised repairer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by a Hyundai authorised repairer.
WARNING:
Be sure to carefully wipe away anywater drained out in this manner, because the fuel mixed in the water might be ignited and resultin a fire. Before attempting to replace a head-
light bulb, be sure the switch is turned to the "OFF" position.
The next paragraph shows how to
reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating.
Ensure that the replacement bulb has
the same cap configuration and watt-age as the original.
See page 6-35 for the wattage descrip-
tions.
CAUTION:
Keep the lamps out of contact with
petroleum products, such as oil, petrol, etc.
REPLACING HEADLIGHT BULBS
G260A01HP-EAT
G300B02HP-EAT
Removal Of Water From TheFuel Filter (For Diesel Engine)
If the fuel filter warning lamp illumi- nates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bot- tom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
HHP5047-E

7
EMISSION CONTROL SYSTEMS
3
DH010B1-E
1. Crankcase Emission Control System ; For a Petrol Engine
The positive crankcase ventilation
(PVC) system is employed to prevent air pollution caused by blow-by gases being emitted from the crankcase.
This system supplies fresh air to the
crankcase through the air cleaner.Inside the crankcase, the fresh airmixes with blow-by gases, then passes through the PCV valve into the intake system.
ZH010C1-E
2. Evaporative Emission Control System ; For a Petrol Engine
The Evaporative Emission Control
System is designed to prevent fuel vapors from escaping into the atmo- sphere. Canister
Whilst the engine is inoperative, fuel
vapors generated inside the fuel tank are absorbed and stored in the canis-ter. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction systemthrough the purge control solenoid valve. Purge Control Solenoid Valve
The purge control solenoid valve is
controlled by the ECU (Engine Control Unit); when the engine coolant tem- perature is low, and during idling, it closes, so that evaporated fuel is nottaken into the surge tank. After engine warm-up, during ordinary driving, it opens to introduce evaporated fuel tothe surge tank.
SH010D1-E
3. Exhaust Emission Control System
The exhaust emission control system
is a highly effective system which controls exhaust emission while main- taining good vehicle performance.
Catalytic Converter H020A01HP-D
CATALYTIC CONVERTER
YH040A2-E For a Petrol Engine; The catalytic converter is part of the exhaust emission control system. Itspurpose is to remove certain engine emission products from the engine's exhaust. It looks something like asilencer and is located underneath the car in the exhaust system.

9 VEHICLE SPECIFICATIONS
2
PETROL
MF 68 AH
120 A (13.5 V)
J010A02HP-EAT MEASUREMENT
185 in.
73.2 in.
70.7 in. (72.4 in. )
108.3 in.60.2 in. 60.2 in.
Overall lengthOverall width Overall height Wheel baseWheel tread
Front Rear
J060A01HP-EAT FUEL SYSTEM J030A02HP-EATTYRE
Standard Spare
J050A02HP-AAT BRAKE Dual hydraulic with brake booster Ventilated disc Disc typeCable operated on rear wheel
TypeFront brake type Rear brake type Parking brake
ITEM Battery Alternator
J040A02HP-EAT ELECTRICAL
Fuel tank capacity
DIESEL
MF 100 AH
110 A (12 V)
Tyre Size
255/65 R16
Full Size
16.5 lmp.gal (75 litres)
*1:With Roof Bar
*1
Type
Ball and nut, torsion bar type(Integtal type) 0~1.18 in. (0~30mm) Vane type
J020A01HP-EAT POWER STEERING
Wheel free play Oil pump type
Inflation Pressure
200 kPa(29psi)