4
CORROSION PREVENTION AND APPEARANCE CARE
5
4
APPEARANCE CARE
5
JE100A1-E SEAT BELTS Seat belts should be cleaned only with a mild soap solution. Strong deter-gents, solvents or bleaches may dam- age the belt webbing and therefore re- duce the effectiveness of the belt. Beltswhich display signs of fraying, wear or cuts should be replaced.INTERIOR VALETING
JE110A1-E The soft trim and carpets should be maintained with the regular use of a vacuum cleaner. Heavy soiling should be removed with a dry cleaning agentrecommended for this purpose follow- ing the instructions of the product manufacturer. Paint thinner, solventsor other such cleaning materials should not be used since damage to the up- holstery may result. JE120A1-E WINDOWS A proprietary glass cleaner should be used to clean the inside of the win-dows. However, the rear heated windscreen must only be cleaned us- ing a light horizontal cleaning action.Care should be exercised to avoid the use of abrasive cleaners or contact with items of jewellery which may dam-age the heating elements. YE010A1-E To Clean Leather Upholstery (Not all models) In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. Thisdust and dirt MUST be cleaned off or it may work into the surface of the leather, causing damage.Fine leather needs care. This care, as with all fine things, need not be elabo- rate, but should include cleaning whennecessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensureyou have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water,work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with softcloth. Do this as often as the leather becomes soiled.
5
VEHICLE MAINTENANCE REQUIREMENTS
3
NO. 1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
F030B02HP-EAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
60 72
R I II
R R
5060
R
I
R
I
4048
R I
R I
R
3036
R
II I I
2024
R I I
R
10 12
R
I I
MILES X 1000 MONTHS
REGULAR SERVICING
YF010A2-E In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified is
essential. The maintenance intervals specified are based both on time elapsed and mileage covered since the previous maintenance service was performed. However, under severe operating conditions, certain scheduled operations should beperformed at shorter intervals.
Regular maintenance should be entrusted to a Hyundai authorised repairer who is best able to provide the expertise required
to ensure optimum operational performance. In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality,
operational performance and safety are maintained.
5VEHICLE MAINTENANCE REQUIREMENTS
4
NO.1 2345678 ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE)AIR CLEANER FILTER
FUEL FILTER CARTRIDGE See Note (1)TIMING BELTDRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR) ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSEFUEL LINES, FUEL HOSE & CONNECTIONS
F030D06HP-EAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
70 84
R II I I I
6072
RRRR II I I
5060
R II I I I
4048
RR I I I I I
3036
R I
R
I I I
2024
RR I I I I I
1012
R II I I I
MILES X 1000MONTHSDESCRIPTION
Note : (1) IF THE DIESEL FUEL SPECIFICATIONS DON'T MEET THE EUROPEAN STANDARDS EN590, REPLACE IT MORE
FREQUENTLY. CONSULT A HYUNDAI AUTHORISED REPAIRER FOR DETAILS.
5VEHICLE MAINTENANCE REQUIREMENTS
6
R R RRII II
R RR I
R
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE LININGS, CYLINDERS AND PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINT DRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION FLUIDTRANSFER CASE OIL *1AXLE GEAR OIL *1
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, D, E, F, G, H, I, K A, B, F, G, H, I, JC, EG, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E, G, H, IC, E, G, H, I C, E
F040A07HP-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 37,000 MILES OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILESMORE FREQUENTLYMORE FREQUENTLY
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
*1. Transfer Case Oil and Axle Gear Oil should be checked(and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40 cm) deep.
PETROL ENGINE DIESEL ENGINE
SEVERE DRIVING CONDITIONS A - Repeatedly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C) G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)K - Frequently driving in stop-and-go conditions
5
VEHICLE MAINTENANCE REQUIREMENTS
7
!
F060B01A-EAT
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil contamination and replace if neces-sary. Drive belts should be checked periodically for proper tension and ad- justed as necessary. F060C01A-AAT
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01TB-EAT
o Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace anydamaged or leaking parts immediately. WARNING (Diesel only):
Never work on injection system withengine running or within 30 sec-onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject tohigh pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury,if it contacts the body. People using pacemakers should ensure that they keep a distance of 30cm from theECU or wiring harness within the engine room while engine is run- ning, since the high currents in theCommon Rail system produce con- siderable magnetic fields.
EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required.
5VEHICLE MAINTENANCE REQUIREMENTS
8
F060E01A-AAT
o Timing belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-EAT
o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapour hose or fuel filler cap is correctly replaced. F060F02A-AAT
o Crankcase ventilation hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examine those hose surfaces nearest to highheat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re-placed.
F060J01A-EAT
o Spark plugs (For petrol engine)
Make sure to install new spark plugs
of the correct heat range. F070B01A-AAT
o Cooling system
Check the cooling system, such as radiator, coolant reservoir, hoses andconnections for leakage and damage. Replace any damaged parts.
5VEHICLE MAINTENANCE REQUIREMENTS
10
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-EAT o Exhaust pipe and sliencer Visually inspect the exhaust pipes, sliencer and hangers for cracks, dete- rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT
o Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque.
F070M01B-AAT
o Steering gear box, linkage & boots/lower arm ball joint, upper arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in the steering wheel. Check the linkage for bends or dam-
age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oil contamination and proper tension. Replace or adjust it ifnecessary.
F070P01HP-AAT
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged partsand, if necessary, repack the grease.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance ac- cording to the relevant shop manual ifnecessary.
Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-4
Engine Oil ..................................................................... 6-4
Engine Oil and Filter Replacement .............................. 6-8
Engine Coolant Checking and Replacing .................... 6-9
Changing the Air Cleaner Filter ...................................6-12
Manual Transmission Lubricant ..................................6-15
Automatic Transmission Lubricant ..............................6-16
Brake System Checking ............................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning System Maintenance ........................ 6-20
Changing the Climate Control Air Filter .. ....................6-22
Checking Engine Drive Belts ...................................... 6-24
Fusible Links ............................................................... 6-25
Battery Mai ntenance ................................................... 6-27
Checking Electric Cooling Fans .................................6-29
Power Steering Fluid Level ......................................... 6-29
Fuel Filter ..................................................................... 6-30
Replacing Headlight Bulbs .......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-33
Bulb Wattages ............................................................. 6-35
Fuse Panel D escription ............................................... 6-36
OWNER MAINTENANCE
6
6