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4. Remove the engine oil filler cap.
5. Slide underneath the car and loosen
the oil pan drain plug by turning it counterclockwise oil pan with a wrench of the proper size. Be surethat a drain pan is in position to catch the oil as it drains out, then remove the drain plug.
WARNING:
Be very careful when draining theengine oil as it may be hot enough to burn you!
6. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning it clockwise. Oil pan drain plug tightening torque : 3.5 ~ 4.5 kgf.m
7. Pull out the oil filter upper cap with element from the oil filter housing.Using a clean cloth, remove any dirtor oil accumulated around the oilfilter housing. 8. After mounting a new centrepipe O-
ring, new oil filter element and newO-ring to upper cap, install the up- per cap to oil filter housing and retighten by turning it clockwise. Donot over-tighten. Tightening torque : 2.5 kgf.m
CAUTION:
Do not use old oil filter upper cap O- ring and centrepipe O-ring.
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9. Refill the crankcase with the recom- mended engine oil. Refer to the specification in chapter 9 for engine oil capacity.
CAUTION:
Slowly pour the recommended oilinto a funnel. Do not overfill to preverd engine to camage.
! 10. Start the engine and check to be
sure no oil is leaking from the drain plug or oil filter.
11. Shut off the engine and recheck
the oil level.
NOTE:
o It is recommended that the en- gine oil and filter should be changed by an Hyundai authorised repairer.
o Always dispose of used engine oil in an environmentally accept-able manner. It is suggested that it be placed in a sealed container and taken to a service station formaybe reclaimation. Do not pour the oil on the ground or put it into the household trash.
WARNING:
Used motor oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periodsof time. Wash your hands thoroughly with soap and warm water as soon as possible after handling used oil.
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ENGINE COOLANT CHECK- ING AND REPLACING
SG050B1-E Coolant recommended G050B01FC
SG050A1-E
WARNING:
Do not remove the radiator cap when the engine is hot, since the system is pressurised and coolant may be ejected from the radiator resultingin scalding.
G050B02FC
Petrol engine Diesel engine
Only ethylene glycol based coolantwith a corrosion inhibitor suited to alu- minium alloy engine components should be used in the cooling system. No further additives or inhibitors should be used. The coolant specific gravityshould be checked as prescribed in the maintenance schedule to ensure adequate frost and corrosion protec-tion. In addition, the engine coolant must be replaced at the specified in- terval since the corrosion inhibitor prop-erties deteriorate with time. It is important to note that whilst an
increase in the concentration of antifreeze gives an increase in the level of frost protection, a solution which is in excess of 65% anti freeze will result inreduced frost protection and engine overheating. Therefore the recom- mended concentration of 50% shouldnot be exceeded for general use. The use of methanol based anti freeze
compounds may result in engine over-heating and will invalidate the vehicle warranty.
NOTE: It is imperative that vehicles fitted
with an air conditioning system have a coolant concentration of the rec-ommended strength at all times. The use of the air conditioning sys- tem when the cooling system isfilled with water only will result in the heater matrix freezing and sub- sequently bursting.
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SPARKING PLUG REPLACE- MENT
G060A01L
SG060A1-E
(Petrol Engine)
This operation should only be per-
formed when the engine is cold.
1. Remove the centre cover from the engine rocker cover.
2. Remove plug lead from the sparking
plug to be replaced, pulling the lead by the rubber cap. (Pulling the lead may damage the carbon conductor).
G050D02FC
6. Start the engine with the radiator cap still removed and continue to add coolant as the level decreases as air is expelled from the system.When the level remains constant, replace the radiator cap and replen- ish the coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks arepresent. WARNING:
The cooling fan is controlled by
engine coolant temperature and maysometimes operate even when theengine is not running. Use extreme caution when working near the blades of the cooling fan so thatyou are not injured by a rotating fan blade. As the engine coolant tem- perature decreases, the fan will au-tomatically shut off. This is a nor- mal condition. 0.039~0.043 in. (1.0~1.0 mm)
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The level of windscreen washer fluid available should be checked on a daily basis. The level of fluid will be visible through the side of the reservoir.When the fluid is to be replenished, only a proprietary screen wash addi- tive should be used and in the concen- tration recommended by the manufac- turer. The windscreen washer reser- voir has a total capacity of 3 litres.
WINDSCREEN WASHER RESERVOIR REPLENISH- MENT
SG090A2-E
HFC5010
!CAUTION:
Engine coolant anti freeze must not
be used in the windscreen washer system since damage to the paintwork may result.
HHR5051
1. Put a new wiper blade onto the
wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.
NOTE: Do not allow the wiper arm to fall against the windscreen.
!
Undiluted windscreen washer addi-
tive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affected area immediately with water. Do notoperate the windscreen washer for more than 15 seconds continuously or when the reservoir is empty sincedamage to the washer pump will result.
WARNING:
o Windscreen washer fluid agents contain some amounts of alcohol and can be flammable under cer-tain circumstances. Do not allow sparks of flame to contact the washer fluid or the washer fluidreservoir. Damage to the vehicle or its occupants could occur.
o Windscreen washer fluid is poi- sonous to humans and animals. Do not drink windscreen washerfluid. Serious injury or death could occur.
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G100B01L
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CHECKING THE TRANSAXLE OIL
SG100A1-E
MANUAL TRANSAXLE LUBRI-CANT
The manual transaxle lubricant must
be checked and or changed at the intervals specified in the maintenanceschedule. Only those lubricants speci- fied should be used in order to prevent gear shifting difficulties or transaxledamage. WARNING:
The transaxle lubricant level should only be checked when the engine is cold to preclude the possibility ofpersonal injury by contact with hot components. Recommended Oil Use only HYUNDAI GENUINE PARTS
MTF 75W/85 (API GL-4) in the manual transaxle. Transaxle Lubricant Level Checking Ensure that the vehicle is parked on level ground with the parking brakefirmly applied and the engine cool. Remove the level plug from the transaxle when lubricant should beginto drip from the level hole. If the level is low and no lubricant is seen to drip, add the required quantity of lubricantand replace the plug.
G100A01A
Drain plug
Filler plug
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BRAKE SYSTEM CHECKING
Fluid level should be within this range
C090A03FC
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan so that you are not injured by a rotating fanblade. As the engine coolant tem- perature decreases, the fan will au- tomatically shut off. This is a nor-mal condition. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it contacts the body.
People using pacemakers should
ensure that they keep a distance of30cm from the ECU or wiring har- ness within the engine room whilst engine is running, since the highcurrents in the Common Rail sys- tem produce considerable magnetic fields. SG120A1-E
CAUTION:
Correct operation of the braking
system is essential to the safe op-eration of the vehicle and therefore, any maintenance operations other than those listed below should beentrusted to a Hyundai authorised repairer.
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SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3
or DOT 4 specifications or higher may be used in the braking system. Care should be taken to observe the in- structions and precautions printed uponthe container.
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SG120D1-E
Brake Fluid Level
HFC5005
Petrol engine
G120D02FC
Diesel engine WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possibility of brake fade alongwith promoting corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continued safe operation of the sys- tem. Brake fluid will cause rapidand serious damage to paintwork. If accidental spillage occurs, the af- fected area must be rinsed withwater immediately. Do not allow brake fluid to come into contact with the eyes or to be ingested andensure that fluid is safely stored away form the reach of children.
The fluid level in the brake fluid reser-voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, fluid should be added having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirt is not allowed to enter the system. It should be noted that thebrake fluid level will decrease slightly as the friction linings of the pads and shoes become worn and that this is anormal condition.
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CHECKING THE CLUTCH FLUID
The system should be checked for leakage at the same time.Ensure that the clutch fluid level is
always between the "MAX" and "MIN"level markings on the fluid reservoir.Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately.
SG130A1-C
To Check the Clutch Fluid
Petol engine
Diesel engine HFC5005
G120D02FC
The clutch fluid level in the mastercylinder should be checked when per- forming other under bonnet checks. SG130B2-E
Adding Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 should be used.The reservoir cap must be fully tight- ened to avoid contamination from for-eign matter or moisture.
CAUTION:
Brake fluid is hygroscopic and
should never be stored in an un-sealed container. Do not allow pe-troleum base fluid to contaminate the brake fluid since damage to the rubber seals of the system may re-sult.
! WARNING:
Brake fluid will cause rapid and
serious damage to paintwork. If ac- cidental spillage occurs, the affectedarea must be rinsed with water im- mediately. Do not allow brake fluid to come into contact with the eyesor to be ingested and ensure that fluid is safely stored away form the reach of children.