6 OWNER MAINTENANCE
10
G040B04FC-EAT
Diesel engine
Oil filter
G040B01FC
Oil filler cap
Centrepipe O-ring G040B02FC
Upper capO-ring
Oil filter element
Oil filterhousing
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.
The procedure for changing the oil and
filter is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic) or reverse gear (manual transaxle). 2. Open the bonnet and remove the
engine oil level dipstick.
3. Loosen the oil filter upper cap with a proper tool from the oil filter housing until an O-ring is seen. Then, drainthe oil completely.
CAUTION:
Slowly loosen the oil filter uppercap not to overflow the oil.
!
!
CAUTION:
Slowly pour the recommended oil into a funnel. Do not overfill to prevent engine to damage.!
WARNING:
Prolonged and repeated contact with used engine oils may result in seri- ous skin disorders including der- matitis and cancer. Avoid contact with skin as far as possible andalways wash thoroughly after any contact. Keep used oils out of reach of children. It is illegal to pollutedrains, water courses and soil. Use only authorized waste collection facilities including civic amenitysites and garages for the disposal of used oil and oil filters. If in doubt, contact the local authority for dis-posal instructions.
6
OWNER MAINTENANCE
21
SG110D2-E
Transaxle fluid level checking The vehicle must be parked on level ground with the parking brake firmly applied and the engine at normal oper-ating temperature. (Normal operating temperature will only be achieved when the vehicle has been driven for 6 milesor more). HFC5008
Wipe the dipstick, replace it fully and
promptly remove it again. The fluidlevel should be between the upper and lower marks. CAUTION:
The automatic transaxle unit is a precision engineered assembly andcorrect operation is dependant upon the exclusion of dirt and lint from the unit. Therefore, it is imperative that only lint free cloth (eg nylon) is used for wiping the dipstick andthat the area around the dipstick is thoroughly clean prior to level checking or adding fluid.!
C090A01FC-D With the engine idling and the footbrake
applied, the transaxle selector should be moved from the "P" position through to the "L" position and back to the "N" or "P" position.
Open the bonnet and remove the
transaxle dipstick, remembering thatcare must be exercised to preventinjury occurring through contact with hot or rotating parts of the engine.
This means that the engine, radia-tor, exhaust system etc., are very hot so you should exercise greatcare not to burn yourself during this procedure.
Fluid need only be added if the level is at or below the lower mark and mustnever be increased above the higher mark. If additional fluid is required, this should be poured into the transmissionthrough the dipstick tube with the aid of a suitable funnel.
6 OWNER MAINTENANCE
24
!
CHECKING THE CLUTCH FLUID
The system should be checked for leakage at the same time.Ensure that the clutch fluid level is
always between the "MAX" and "MIN"level markings on the fluid reservoir.Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately.
SG130A1-C
To Check the Clutch Fluid
Petol engine
Diesel engine HFC5005
G120D02FC
The clutch fluid level in the mastercylinder should be checked when per- forming other under bonnet checks. SG130B2-E
Adding Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 should be used.The reservoir cap must be fully tight- ened to avoid contamination from for-eign matter or moisture.
CAUTION:
Brake fluid is hygroscopic and
should never be stored in an un-sealed container. Do not allow pe-troleum base fluid to contaminate the brake fluid since damage to the rubber seals of the system may re-sult.
! WARNING:
Brake fluid will cause rapid and
serious damage to paintwork. If ac- cidental spillage occurs, the affectedarea must be rinsed with water im- mediately. Do not allow brake fluid to come into contact with the eyesor to be ingested and ensure that fluid is safely stored away form the reach of children.
6
OWNER MAINTENANCE
35
G290A01FC
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight beam pat- tern) and the horizontal line (through the centre of each headlight beampattern) on the aiming screen.And then, draw the horizontal paral-lel line at 1.18 in. (30 mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING.
Horizontal Aiming
Vertical Aiming
Specifications: "H" Horizontal centre line of headlights from ground. : 26.5 in.(675 mm) "W" Distance between each headlight cen-tre. : 46.3 in. (1,177 mm) "L" Distance between the headlights andthe wall that the lights are tested against. : 118 in. (3,000 mm).
G290B02FC-EAT
Adjustment After Headlight As- sembly Replacement
If the vehicle has had front body repair
and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screenas shown in the illustration. Turn on the headlight switch. (Low Beam Posi- tion)
1. Adjust headlights so that main axis of light is parallel to the centre line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the centre of the headlights. G290B01L-D
L
W
H
H Cut-off line
"P"
30mm (1.18 in.)
Vertical lineHorizontal line
Ground line
10INDEX
2
A ACCESSORY TRAY ................................................. 1-67
AIR CONDITIONING SWITCH.................................. 1-82
AIR CONDITIONING SYSTEM MAINTENANCE ....... 6-25
AIR CLEANER ELEMENT REPLACEMENT .............6-16
ANTENNA ................................................................. 1-95
ANTI-LOCK BRAKE SYSTEM (ABS) .......................2-14
ANTI-THEFT ALARM SYSTEM .................................. 1-8
ASHTRAY ................................................................. 1-61
AUTO FUEL CUT SWITCH ....................................... 1-75
AUTOMATIC TRANSAXLE .......................................2-10
AUTOMATIC TRANSAXLE FLUID ........................... 6-20
B BATTERY MAINTENANCE .......................................6-30
BEFORE STARTING THE ENGINE ............................ 2-3
BLEEDING THE FUEL SYSTEM .............................. 6-32
BONNET RELEASE .................................................. 1-70
BRAKE PEDAL FREEPLAY .....................................6-27
BRAKE TRACTION CONTROL SYSTEM (BTCS) .... 2-14
BRAKE SYSTEM CHECKING.................................. 6-22
C
CARE OF SEAT BELTS .... .......................................1-20
CARGO AREA COVER ............................................. 1-74
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............................................................................. 7-3
CENTRE VENTILATOR ............................................. 1-76
CENTRAL DOOR LOCKS ......... .................................. 1-7
CHANGING A FLAT TYRE ......................................... 3-7
CHECKING THE CLUTCH FLU ID .............................6-24CHILD-PROOF REAR DOOR LOCK
........................... 1-7
CHILD RESTRAINT SYSTEM ................................... 1-24
CIGAR LIGHTER ....................................................... 1-60
CLUTCH PEDAL FREEPLAY ....................................6-27
COMBINATION IGNITION SWITCH AND STEERING LOCK
............................................................................. 2-3
COOLANT TEMPERATURE GAUGE ........................1-49
D DAILY OPERATING CHECKS .................................... 6-5
DIGITAL CLOCK ....................................................... 1-59
DOOR LOCKS ............................................................. 1-5
DOOR WINDOWS ..................................................... 1-11
DRINK HOLDER ........................................................ 1-61
DRIVE BELTS ........................................................... 6-28
DRIVING FOR ECONOMY ....... .................................2-18
E EFFECTIVE BRAKING ............................................. 2-17
ELECTRIC COOLING FANS ..................................... 6-31
ELECTRONIC STABILITY PROGRAM (ESP) ...........2-16
EMERGENCY TOWING ............................................ 3-14
EMISSION CONTROL SYSTEM ................................. 7-2
ENGINE COMPARTMENT ....... ................................... 6-2
ENGINE COOLANT CHECKING AND REPLACING . 6-12
ENGINE OIL AND FILTER REPLACEMENT .............. 6-8
ENGINE OIL CONSUMPTION .................................... 6-8
ENGINE OIL REPLENISHMENT ................................. 6-7
ENGINE OIL ................................................................ 6-5 EXTERIOR REAR VIEW MIRROR ........................... 1-67