6. Do-It-Yourself Maintenance
Engine compartment ........................................................................ 6-2
Daily operating checks ..................................................................... 6-5
Engine oil .......................................................................................... 6-6
Engine oil replenishment .................................................................. 6-8
Engine coolant Checking ................................................................. 6-9Changing the air cleaner filter ......................................................... 6-11
Windscreen Wiper Blades .............................................................. 6-12
Windscreen Washer Reservoir Replenishment ............................. 6-13
Manual Transaxle Lubricant........................................................... 6-14
Automatic Transaxle fluid ............................................................... 6-15
Brake System Checking ................................................................ 6-17
Air conditioning System .................................................................. 6-18
Drive belts ...................................................................................... 6-20
Individual Circuit Fuses .................................................................. 6-21
Power steering fluid level ............................................................... 6-23
Replacing Light Bulbs .................................................................... 6-25
Fuse panel description ................................................................... 6-31
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DO-IT-YOURSELF MAINTENANCE 6- 5
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G020D01TG-EAT MAINTENANCE PRECAUTIONS Improper or incomplete service may result in problems. This section givesinstructions only for the maintenance items that are easy to perform. Several procedures should be done byan authorised Hyundai dealer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage. WARNING:
o Performing maintenance work on a vehicle can be dangerous. You can be seriously injured while performing some maintenanceprocedures. If you lack sufficient knowledge and experience or the proper tools and equipment to dothe work, have it done by an authorised Hyundai dealer.
o Working under the hood with the engine running is dangerous. Itbecomes even more dangerous when you wear jewelry or looseclothing. These can become en- tangled in moving parts and result in injury. Therefore, if you mustrun the engine while working un- der the hood, make certain that you remove all jewelry (especiallyrings, bracelets, watches, and necklaces) and all neckties, scarves, and similar loose cloth-ing before getting near the engine or cooling fans.
SG020B1-E DAILY OPERATING CHECKS The following items should be checked on a daily basis or whenever the vehicleis refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all light-
ing equipment.
o Windscreen wiper and washer opera- tion.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to thesafety or roadworthiness of the vehicle is not functioning correctly.
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DO-IT-YOURSELF MAINTENANCE 6- 13
2. Raise the wiper blade lightly and pull
it up.
To install the wiper blade HHR5049
HHR5050 1. Put a new wiper blade onto the wiper
arm and lower the wiper blade at the level of the wiper arm as shown in thedrawing.
2. Pull up the wiper blade until you hear an audible "click" to engage in theend of the wiper arm.
NOTE: Do not allow the wiper arm to fall against the windshield. HHR5051
SG090A2-E WINDSCREEN WASHER RES- ERVOIR REPLENISHMENT
HTB173
HTB173A
Gasoline Engine
Diesel Engine
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DO-IT-YOURSELF MAINTENANCE 6- 17
G120E02TB-EAT Brake Fluid Level
SG120A1-EBRAKE SYSTEM CHECKING
SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may beused in the braking system. Care should be taken to observe the instructions and precautions printed upon the con-tainer.
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CAUTION:
Correct operation of the braking sys- tem is essential to the safe operation of the vehicle and therefore, any main-tenance operations other than those listed below should be entrusted to a Hyundai authorised repairer.
The fluid level in the brake fluid reser-voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, fluid should be added. It should be borne in mind that the brake fluid level will decrease slightly as thefriction linings of the pads and shoes become worn and that this is a normal condition.
HTB166To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel. Do not overfill. Before using, checkthe condition of the funnel to prevent a mixture of a foreign substance.
4) Carefully replace the cap on the res- ervoir and tighten.
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DO-IT-YOURSELF MAINTENANCE 6- 21
G190B01TB-GAT CHECKING DRIVE BELTS (Diesel) At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.
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SG200A1-E FUSIBLE LINKS The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai authorised repairer before a replacement link isfitted.
WARNING:
Under no circumstances should afusible link be replaced with any- thing other than a new link of the same rating. The use of higher ratedlinks or other means of connecting the circuit will create a potential fire hazard.G200B01E-EAT INDIVIDUAL CIRCUIT FUSES The fuse box containing the individual circuit fuses will be found in the back-side of multi box located in the right side of driver. The multi box is removed by pulling lightly and then releasing the lid.A fuse rating grid will be found on the reverse side of the cover. In the event of fuse failure, the fuse should be re-placed with one of equivalent rating. A fuse removal tool is provided within the fuse box to facilitate replacement. HTB180-D
A/C comp.
Water pump pulley
G190B01TB
Alternator Power steering pump
Tensioner
Crankshaft pulley
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6- 22 DO-IT-YOURSELF MAINTENANCE
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o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copiousamounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg or milk of magnesia) must be drunk.Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well venti-lated areas from whichnaked lights or sources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept awayfrom batteries.
o Do not allow anything to bridge the positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E BATTERY MAINTENANCE
WARNING:
Motor vehicle batteries contain sulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle.
HTB165
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HTB223
WARNING:
The use of replacement fuses having a higher rating than specified or othermeans of connecting the circuit will create a potential fire hazard.
In the event of a replacement fuse failing shortly after installation a mal-function within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai authorisedrepairer at the first available opportu- nity.
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6- 24 DO-IT-YOURSELF MAINTENANCE
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5. Open the bonnet.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 1.18 in. (30 mm ) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal Aiming
Vertical Aiming
G290A01FC-EAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in.(3,000 mm) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tyre, jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam). WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
HTB287
G300A01TB-EAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorised Hyundai dealer.
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DO-IT-YOURSELF MAINTENANCE 6- 25
SPECIFICATIONS: "H" Horizontal center line of headlightsfrom ground. : 26.8 in.(656 mm) "W" Distance between each headlight center.: 43.3 in. (1,100 mm) "L" Distance between the headlights and the wall that the lights are tested against.: 118 in. (3,000 mm). G270A01TB-EAT REPLACING LIGHT BULBS Headlight Bulb In the event of bulb failure being expe- rienced, ensure that the relative lighting circuit is turned off prior to attempting toreplace the bulb. The illustrations on the following page will assist in locating and removing the various bulbs. En-sure that the replacement bulb has the same cap configuration and wattage as the original.
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CAUTION:
Keep the lamps out of contact with petroleum product, such as oil, gaso- line, etc.
If the vehicle has had front body re- pairer and the headlight assembly has been replaced, the headlight aiming should be checked using the aimingscreen as shown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.
G290B01TB-EAT Adjustment After Headlight As- sembly ReplacementG290B01L
L
W
H
H Cut-off line
Ground line
"P"
Horizontal line0.59in. (15mm)
1.18 in. (30mm) Vertical line
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