Page 184 of 277

3
WHAT TO DO IN AN EMERGENCY
5
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check for coolant leaking from the radiator, hoses or under the car. (Ifthe air conditioning had been in use, it is normal for cold water to be draining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury. 5. If the water pump drive belt is broken
or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the open-ing and cause serious burns.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine
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6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (page 6-16) to bringthe fluid level in the reservoir up to the halfway mark. CAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
room while engine is running, sincethe high currents in the CommonRail system produce considerable magnetic fields.
7. Proceed with caution, keeping alert
for further signs of overheating. If overheating happens again, call a Hyundai dealer for assistance.
Page 200 of 277

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-AAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-7.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be per-formed. Although careful design and engineering have reduced these to a minimum, those that are required areof the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the warran- ties covering your new Hyundai. TheService Passport supplied with your new vehicle provides further informa- tion about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or autotransaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.
Page 202 of 277

5VEHICLE MAINTENANCE REQUIREMENTS
4
NO.
1 23 4 5 6 7 8 9
10 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL & FILTER DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)FUEL FILTER (MFI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS VALVE CLEARANCE (1.8/2.0 DOHC)
F030A02A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. F030B05E-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace of necessary.105
84
R
I I 120
96
R I
R I I I
R
90
72
R I I
R I I
R
75
60
R
I I
60
48
R I
R I I I I
R
45
36
R
I I
30
24
R I II I
R
15
12
R
I I
KILOMETERS X 1000 MONTHS
See Note (1) See Note (2)
Note : (1) FOR EVERY 40,000 KM - "R" (2) FOR EVERY 48 MONTHS OR 96,000 KM, WHICHEVER OCCURS FIRST - "I"
SCHEDULED MAINTENANCE
Page 203 of 277
5
VEHICLE MAINTENANCE REQUIREMENTS
5
NO. 1 2 3 4 5678 ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class: CF-4 or ABOVE) See Note(1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)ALTERNATOR VACUUM PUMPALTERNATOR OIL HOSE & VACUUM HOSEFUEL LINES, FUEL HOSE & CONNECTIONS
F030D01E-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
120
96
R R R R I III
105
84
R I I II
9072
R R R R I II
7560
R I I II
6048
R R R
IIII
45
36
R I I II
3024
R R R
IIII
1512
R I I II
KILOMETERS X 1000MONTHS
See Note (2)
European Community Only Except European Community
DESCRIPTION
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP - "I" (2) INSPECT EVERY 7,500KM OR 6 MONTHS AND REPLACE EVERY 15,000KM OR 12 MONTHS.
WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
Page 206 of 277

5VEHICLE MAINTENANCE REQUIREMENTS
8EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
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F060M01A-AAT o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive belts should be checked periodically forproper tension and adjusted as neces- sary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhile engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields.
F060D01TB-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.Replace any damaged or leaking partsimmediately.
Page 207 of 277

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070B01A-GAT
o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
F060E01A-AAT
o Timing Belt
Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those inter- vals specified in the maintenanceschedule. Make sure that a new va- por hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam- age. Hard and brittle rubber, crack- ing, tears, cuts, abrasions, and ex-cessive swelling indicate deteriora- tion. Particular attention should be paid to examine those hose surfacesnearest to high heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060N02E-GAT
o Valve Clearance
Inspect excessive valve noise and/or engine vibration and adjust if neces- sary. A qualified technician shouldperform the operation.
Page 210 of 277

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-7
Checking the Engine Oil .............................................. 6-8 Changing the Oil and Filter ......................................... 6-11
Checking and Changing the Engine Coolant ..............6-14
Spark Plugs ................................ ................................. 6-17
Changing the Air Cleaner Filte r ...................................6-19
Checking the Transaxle Oil (Manual) ......................... 6-21
Checking the Transaxle Fluid (Automatic) .................6-22
Checking the Brakes .................................................. 6-24
Checking the Clutch Fluid ........................................... 6-26
Air Conditioning Care .................................................. 6-27
Changing the Air Conditioner Filter
(For Evaporator and Blower Unit) ............................ 6-28
Checking Drive Belts ................................................. 6-30
Checking and Replacing Fuses ................................ 6-31
Checking The Battery ................................................ 6-32
Checking The Eclectric Cooling Fans ........................6-34
Power Steering Fluid Level ......................................... 6-34
Removal of Water From The Fuel F ilter..................... 6-35
Headlight Aiming Adjustment ...................................... 6-36
Replacement of Light Bulbs ........................................6-38
Bulb Wattage ............................................................... 6-45
Fuse Panel D escription ............................................... 6-46
DO-IT-YOURSELF MAINTENANCE
6
6
Page 215 of 277
6 DO-IT-YOURSELF MAINTENANCE
6
7 9 10 11
81
2
1. Radiator cap
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir 5. Fuel filter
6. Clutch fluid reservoir
7. Windshield washer fluid reservoir
8. Power steering fluid reservoir
9. Engine oil level dipstick
10.Air cleaner filter
11.Battery 12.Relay boxG010E01E
G010E01E-GAT
(DIESEL)
1 23
456
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and otherheavy objects carefully so that the plastic cover of the engine is not damaged.
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