2006 Hyundai Coupe engine

3
IN CASE OF EMERGENCY
5
!
!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine immediately and call the near- est Hyundai authorised repairer forassistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
!
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, care- fully add coolant to the reservoir(page 6-10) to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolantexpansion tank to the halfway mark. To ensure the correct water to cool- ant mix is obtained after top up,testing by an authorised repairer is required.
7. Proceed with caution until it is estab- lished that the engine is operatingnormally. If the engine overheats repeatedly, the advice of a Hyundaiauthorised repairer should be sought.
CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soonas possible by a Hyundai authorised repairer.D040A01GK-EAT The following instructions for the tem- porary spare tyre should be observed:
1. Check inflation pressure as soon as practical after installing the spare tyre, and adjust to the specified pressure. The tyre pressure shouldbe periodically checked and main- tained at the specified pressure whilst the tyre is stored.
TEMPORARY SPARE TYRE
Tyre Size
Inflation Pressure T125/70 R16
420 kPa (60 psi)
Spare Tyre Pressure
2. The spare tyre should only be used temporarily and should be returned to the luggage compartment as soonas the original tyre can be repaired or replaced.
3. Continuous use at speeds of over 50 mph (80 km/h) is not recom-mended.
4. As the temporary spare tyre is spe- cifically designed for your car, itshould not be used on any other vehicle.
gkfluk-3.p65 12/26/2006, 5:22 PM
5

3
IN CASE OF EMERGENCY
11
Go around the wheel tightening every other nut until they are all tight. Thendouble-check each nut for tightness. After changing wheels, have a techni- cian tighten the wheel nuts to theirproper torque as soon as possible. Wheel nut tightening torque Steel wheel & aluminium alloy wheel: 90-110 Nm. (65-80 lb.ft)
SD070K1-E AFTER CHANGING WHEELS The pressure of the spare tyre should be checked at the first available oppor-tunity. If any doubt exists as to the tyre pressure, the vehicle should be driven slowly to the nearest service stationand the tyre pressure checked and adjusted as required. If the valve cap is lost from any of thevalves, a replacement should be ob- tained and fitted at the first available opportunity. The valve cap preventsthe ingress of dirt which may cause the valve to stick and therefore leak and is part of the valve sealing function. Ensure that the spare wheel, jack and wheel nut wrench as well tools are correctly located in the boot of the vehicle to prevent damage and noise. OGK036605
IF YOUR VEHICLE MUST BE TOWED
D080A01O-EAT If your vehicle has to be towed, it should be done by your Hyundai authorised repairer or a commercial tow truck ser- vice. This will help assure that yourvehicle is not damaged in towing. Also, professionals are generally aware of local laws governing towing. In anycase, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator.Be sure that a safety chain system is used and that all local laws are ob- served.It is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheelsoff the ground.
! CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu- tral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition.
gkfluk-3.p65 12/26/2006, 5:22 PM
11

3
IN CASE OF EMERGENCY
13
HGK4017
!
o Automatic Transaxle:
Be sure to use a towing dolly under the front wheels.
CAUTION:
A vehicle with an automatic transaxleshould never be towed from the rear with the front wheels on the ground. This can cause serious damage tothe transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground. D080D02A-EAT Emergency Towing For emergency towing when no com- mercial tow vehicle is available, attacha tow cable, chain or strap to one of the towing hooks under the front/rear of your car.
!
CAUTION:
o If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neu-tral. Do not tow at speeds greater than 30 mph (50 km/h) and for more than 15 miles (25 km).
o Be sure the steering is unlocked by placing the key in the "ACC"position.
OGK066005
Front
OGK066006
Rear Do not attempt to tow your vehicle in this manner on any unpaved surface.This could result in serious damage to your car. Nor should towing be attempted if thewheels, drive train, axles, steering or brakes are damaged. Before towing, be sure the transaxle is in neutral and thekey is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towedcar to steer it and operate the brakes.
gkfluk-3.p65
12/26/2006, 5:22 PM
13

44APPEARANCE CARE
4
JE060A1-E Stain/Spot Removal Should tree sap, dead insects or tar prove to be difficult to remove from thepaint film, turpentine or a proprietary paint cutting compound may be used. Ensure that the area to be cleaned isnot rubbed intensively to prevent break- ing through the colour coat and expos- ing the under coat. JE070A1-E Polishing The exterior paint work should be pol- ished with a proprietary wax polishwhen water no longer collects in bead form on the paint work. The instruc- tions of the product manufacturershould be adhered to.
JE090A1-E Accident Repairs In the event of the body work sustain- ing damage, the following points shouldbe noted prior to repairs being under- taken. If body panels are replaced or re-paired, anti corrosion treatment must be applied to the repair area. The product used must be compatible withthose used in manufacture. It is rec- ommended that repairs are entrusted to a Hyundai authorised repairer to en-sure that replacement parts used are of the same high quality as those used in manufacture of the vehicle and that thecorrect repair methods and materials will ensure adequate levels of corrosion protection and the continued validity ofthe Anti Perforation Warranty.
CAUTION:
o Water washing in the engine com- partment may cause the failure ofelectrical circuits located in theengine compartment.
o Never allow water or other liquids
to come in contact with electrical/electronic components inside the vehicle as this may damage them.
!
JE080A1-E Bumper Maintenance The special material from which the bumpers are manufactured warrants special attention to preserve the ap- pearance of the bumpers. Avoid con-tact with battery electrolyte or brake fluid and ensure that accidental spill- ages are immediately flushed with wa-ter. Do not use abrasive cleaning materials which may damage the bumpers.Avoid subjecting the bumpers to high temperatures E.g. encountered in high bake paint ovens.
gkfluk-4.p65 12/26/2006, 5:23 PM
4

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE AND SER- VICING REQUIREMENTS
SF020A1-E To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlined andthe safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai authorised re- pairer to ensure that the latest repair and maintenance procedures andspecialised servicing tools are em- ployed. In addition, the use of genuine Hyundai replacement parts will ensurethat the vehicle safety and perfor- mance will not be compromised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/enginemanagement and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors. SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-4. The operations specified must be performed at thetime or mileage intervals shown irre- spective of whether the mileage inter- val has been reached before the speci-fied time interval.
Certain lubricants and components
degrade with both time and mileage (e.g. engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended that the maintenance operations areperformed by the factory-trained or distributor-trained technicians at your Hyundai authorised repairer becauseof the need for specialised knowledge and tooling and to ensure that no possibility of invalidating the manufac-turers warranty exists. The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-7.
gkfluk-5.p65 12/26/2006, 5:23 PM
2

5VEHICLE MAINTENANCE REQUIREMENTS
4
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER
DRIVE BELT 1.6L/2.0L (ALT, W/PUMP, P/STR'G) 2.7L (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER (MPI)FLUID LEAKS
TIMING BELT 2.7L
2.0L
TIMING BELT TENSIONER AND IDLER (2.0L)VACUUM HOSE CRANKCASE VENTILATION HOSE AIR CLEANER FILTER 3036
R II I I I I
NO.
1 2 3 45 6 7 8 9
YF010A2-E In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed and mileage covered since the previous maintenance service was performed. However, under severe operating conditions, certain scheduled operations should beperformed at shorter intervals.Regular maintenance should be entrusted to a Hyundai authorised repairer who is best able to provide the expertise requiredto ensure optimum operational performance.In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality,operational performance and safety are maintained.
F030B06GK-EAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary50 60
R I I I I I 60 72
R I I I
R
I
R
40 48
R I
R I I
R
20 24
R I I I
R
10 12
R I I I I
MILES X 1000 MONTHS
SCHEDULED MAINTENANCE
See Note (1) See Note (2)
NOTE : (1) FOR EVERY 60,000 MILES OR 48 MONTHS: "I" AND FOR EVERY 90,000 MILES OR 72 MONTHS: "R"
(2) WHEN TIMING BELT IS INSPECTED OR REPLACED WHICHEVER OCCURS "I"
gkfluk-5.p65 12/26/2006, 5:23 PM
4

5
VEHICLE MAINTENANCE REQUIREMENTS
5
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE SPARK PLUGS (NICKEL COATED)SPARK PLUGS (PLATINUM COATED) SPARK PLUGS (IRIDIUM COATED) VALVE CLEARENCE (2.0L) FUEL TANK AIR FILTER 30 36
R
NO.
10 11 12
50 60
I 6072
R
4048
I
2024
I
1012
I
MILES X 1000MONTHS
NOTE : (3) FOR EVERY 25,000 MILES: "R"
(4) FOR EVERY 60,000 MILES: "R"
(5) FOR EVERY 100,000 MILES: "R"
(6) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I" See Note (3) See Note (4) See Note (5) See Note (6)
gkfluk-5.p65
12/26/2006, 5:23 PM
5

5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVE SHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS EVERY 60,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILES EVERY 27,000 MILES MORE FREQUENTLYR R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions
2.7L 2.0L
gkfluk-5.p65
12/26/2006, 5:23 PM
7