6 DO-IT-YOURSELF MAINTENANCE
12
Oil filter drain plug
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that a drain pan is in position to catch the oil.
6. Loosen the oil filter upper cap with a proper tool from the lower case untilan O-ring is seen. Then, drain the oilcompletely.
7. Pull out the oil filter upper cap with
element from the lower case.Using a clean cloth, remove any dirt or oil accumulated around the lower case.
8. Install a new copper washer of the oil filter drain plug by the side oflower case and retighten by turningit clockwise. Tightening torque : 0.8 ~ 1.0 kgf.m
9. After mounting a new oil filter ele- ment and new O-ring to upper cap, install the upper cap to lower case and retighten by turning it clock- wise. Do not over-tighten. Tightening torque : 2.3 ~ 2.5 kgf.m
10. Refill the crankcase with the recom- mended engine oil. Refer to the specification in chapter 9 for engineoil capacity. 11. Start the engine and check to be
sure no oil is leaking from the drainplug or oil filter.
12. Shut off the engine and recheck the
oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it beplaced in a sealed container and taken to a service station for maybe reclaimation. Do not pour the oilon the ground or put it into the household trash.
G040B01FC
O-ring
Oil filter element
Washer
Upper cap
Lowercase
WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
5. Loosen the oil filter drain plug by turning it counterclockwise with a wrench of the proper size and drainout some oil in the oil filter. Be sure WARNING:
Used motor oil may cause irritationor cancer of the skin if left in contactwith the skin for prolonged periods of time. Wash your hands thoroughly with soap and warm water as soon aspossible after handling used oil.
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DO-IT-YOURSELF MAINTENANCE
13
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CHECKING AND CHANGING THE ENGINE COOLANT
G050A01A-AAT G050B01A-AAT Recommended Engine Coolant Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. Theengine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be maintained with the correct con- centration and type of engine coolantto prevent freezing and corrosion. Never allow the concentration of anti- freeze to exceed the 60% level or gobelow the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacingthe engine coolant, refer to the following table.
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine ishot, the engine coolant is under pres- sure and may erupt through the open- ing if the cap is removed. You couldbe seriously burned if you do not observe this precaution. Do not re- move the radiator cap until the radia-tor is cool to the touch.
Water
65% 60% 50% 40%
Antifreeze
solution 35% 40% 50%60%
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)-35 (-31) -45 (-49) Engine coolant
concentration
HLC5005
G050C01A-GAT To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on thereservoir when the engine is cold. If the level is below the "L" mark, add engine coolant to bring it up between "L" and"F". If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again,visit your Hyundai dealer for an inspec- tion and diagnosis of the reason.
6 DO-IT-YOURSELF MAINTENANCE
14
G050D01A
G050D02A-AAT To Change the Coolant The coolant should be changed at those intervals specified in the vehiclemaintenance schedule in Section 5.
CAUTION:
Engine coolant can damage the fin-ish of your car. If you spill engine coolant on the car, wash it off thor- oughly with clean water.
!
1. Park the car on level ground, set the parking brake and remove the ra- diator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on theradiator. Allow all the engine coolantto drain from the cooling system, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car. Then,following the manufacturer's direc- tions on the engine coolant contain-er, add the appropriate quantity of coolant to the radiator. 4. Turn the radiator cap counterclock-
wise without pressing down on it, until it stops. This relieves any pres- sure remaining in the cooling sys- tem. And remove the radiator capby pushing down and turning coun- terclockwise. Now fill the radiator with clean dem-ineralized or distilled water. Con- tinue to add clean demineralized or distilled water in small quantitiesuntil the fluid level stays up in the radiator neck. G050D02A
5. Start the engine, top off the radiator with water and then add engine coolant to the reservoir until thelevel is between "L" and "F".
6. Replace the radiator and reservoir
caps and check to be sure the draincocks are fully closed and not leak- ing.
6 DO-IT-YOURSELF MAINTENANCE
16
!WARNING:
It is recommended that the engine be cool or cold when changing the spark plugs. If the engine is hot,you could burn yourself on the in- sulated connector, the spark plug or the engine itself. G060C03A
6. To install the new spark plug, guide
the socket down over the sparkplug, being careful not to damage the ceramic insulator.
NOTE: Spark plugs should be tightened firmly. Over-tightening can damagethe threads in the aluminum cylin- der head. Also, leaving them too loose can cause the spark plug toget very hot and possibly result in damage to the engine.
7. Replace the cable by pushing the insulated connector directly down onto the electrode. Check to be sure it has snapped into place and can'tfall off.
HLC5023
G060C01S-GAT Changing the Spark Plugs You will find it easier to change spark plugs if the engine is cold. Alwayschange one spark plug at a time. This helps avoid getting the wires mixed up.
1. Remove the center cover on the en-
gine rocker cover (DOHC engine only.)
2. Using a clean cloth, remove any dirt
that has accumulated around the base of the spark plug so it cannot fall into the cylinder when the spark plug is removed.
3. To remove the spark plug cable, pull straight up on the insulated connec-tor, not the cable. Pulling on thecable may damage the carbon core conductor. G060C01A
4. When preparing to remove the oldspark plug, guide the socket downover the spark plug, being careful not to damage the ceramic insula-tor.
5. To remove the old spark plug, turn
the wrench handle in a counter-clockwise direction.
6 DO-IT-YOURSELF MAINTENANCE
18FILLING THE WASHER RESERVOIR
G090A01A-GAT The washer fluid reservoir supplies fluid to the windshield washer system. A good quality washer fluid should be used to fill the washer reservoir. Thefluid level should be checked more frequently during inclement weather or whenever the washer system is in morefrequent use. The capacity of the washer reservoir is 3.0 liters (3.2 U.S. quarts). CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be oper- ated if the washer reservoir isempty. This can damage thewasher fluid pump.
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HLC5007
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of con- tact with petroleum products suchas engine oil, gasoline, etc.!
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CHECKING THE TRANSAXLE OIL (MANUAL)
G100A03A-GAT
G100B02A-AAT To Check the Maunal Transaxle Fluid Level
HXGS506
Drain plug
Filler plug
G100B01L
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle main-tenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransaxle. Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 2.15 liters. WARNING:
It is always better to check thetransaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts. Park the car on level ground with the engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench.
6 DO-IT-YOURSELF MAINTENANCE
20
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CHECKING THE TRANSAXLE FLUID (AUTOMATIC)
G110A01E-AAT Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle main- tenance schedule in Section 5. NOTE: Automatic transaxle fluid is basi- cally a red color. As driving distance increases, the fluid color turns dark-ish red gradually. It is normal condi- tion and you should not judge the need to replace based upon thechanging color. You must replace the automatic transaxle fluid in accordance withintervals specified in the vehicle maintenance schedule in section 5. G110B03A-AAT Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate withHyundai Genuine ATF SP III, DIA- MOND ATF SP III or other brands approved by Hyundai Motor Co. Dam-age caused by a nonspecified fluid is not covered by your new vehicle limited warranty.
G110C02A-GAT Transaxle Fluid Capacity The fluid capacity of the automatic transaxle is 6.1 liters.
WARNING:
The transaxle fluid level should bechecked when the engine is at nor-mal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot.Exercise great care not to burn your- self during this procedure. G110D02A-GAT To Check the Transaxle Fluid Level Park the car on level ground with the parking brake engaged. When thetransaxle fluid level is checked, the transaxle fluid should be at normal operating temperature and the engineidling.
While the engine is idling, apply thebrakes and move the gear selectorlever from "P" to each of its other positions -- "R", "N", "D", "2", "L" -- and then return to "N" or "P". With theengine still idling: C090A01A
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DO-IT-YOURSELF MAINTENANCE
21
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3. If the transaxle fluid level is low, use
a funnel to add transaxle fluid through the dipstick tube until the levelreaches the "HOT" range. Do not overfill.
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near the bladesof the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreas-es, the fan will automatically shut off. This is a normal condition.
1. Open the hood, being careful to keep
hands, long hair and clothing clear of any moving parts. WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subjected to high pressure even after the engine has been switched off. The fuel jet pro-duced by fuel leaks may cause seri- ous injury, if it contacts with the body. People using pacemakersshould not move closer than 30cm to the ECU or wiring harness within the engine room with the engine run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.
G110D04A
Fluid level should be within "HOT" range
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again.Now check the fluid level on the dipstick. It should be in the "HOT" range on the dipstick. G110D03A