6
DO-IT-YOURSELF MAINTENANCE
9
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CHANGING THE OIL AND FILTER
G350A01A-GAT ENGINE OIL CONSUMPTION Function of Engine Oil Engine oil has the primary function of lubricating and cooling the inside of theengine. Engine oil consumption It is normal that an engine should consume some engine oil while nor-mal driving. The cause of oil consump- tion in a normal engine are as follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on the cylinderwall when a piston moves down- wards in the cylinder. High negative pressure generated during engineoperation sucks some of the oil into the combustion chamber. This oil with some oil of the cylinderwall is burned by the high tempera-
ture combustion gases during the combustion process.
o The engine oil consumption is strongly effected by the viscosityand quality of oil, engine rpm anddriving condition etc. The engine oil is more consumed under severe driving conditions such as highspeeds and frequent acceleration and deceleration than normal driv- ing condition. G040A04A-GAT (Gasoline Engine/ Diesel Engine : Left hand drive type(ExceptE.C), Right hand drive type) Gasoline Engine (1.3/1.5 SOHC)
HTB222
Oil filler cap
Drain plug Oil filter
If the oil level is close to or below the "L" mark, add oil until it reaches the "F"mark. To add oil:
1. Remove the oil filler cap by turning
it counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock- wise.
The distance between the "F" and "L" marks is equal to about 1 liter(Gasoline Engine)/1.2 liter(Diesel Engine) of oil.
WARNING:
Be very careful not to touch the radia-tor hose when checking the engine oil as it may be hot enough to burn you.
6 DO-IT-YOURSELF MAINTENANCE
10
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The engine oil and filter should be changed at those intervals specified inthe maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set
the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge movesabove the lowest mark. Turn the engine off and place the gear selec- tor lever in "P" (automatic) or reversegear (manual transaxle).
2. Open the hood and remove the en-
gine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of the propersize. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug. WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise.
Tightening torque : 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A certainamount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneathit.
6. Install a new oil filter in accordance
with the instructions on the carton oron the filter itself. Do not over-tighten.
Tightening torque:Gasoline - 1.2 ~ 1.6 kgf.m Diesel(LHD(Except E.C), RHD) - 2.3 ~ 2.5 kgf.m
Diesel Engine (LHD(Except E.C), RHD)
G040C01A-1
Engine oil drain plug
Oil filter
Oil filler cap
Gasoline Engine(1.6 DOHC)
F040A02TB
Oil filler cap
Drain plug Oil filter
.........
6
DO-IT-YOURSELF MAINTENANCE
11
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G040B03FC-GAT
(Diesel Engine: Left hand drive type(E.C only)) The engine oil and filter should be changed at those intervals specified inthe maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set
the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge movesabove the lowest mark. Turn the engine off and place the gear selec- tor lever in "P" (automatic) or reversegear (manual transaxle).
2. Open the hood and remove the en-
gine oil filler cap.
3. Slide underneath the car and loosen the oil pan drain plug by turning itcounterclockwise oil pan with awrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, thenremove the drain plug.
Engine oil drain plug
Oil filter
G040C01A
7. Refill the crankcase with the recom-mended engine oil. Refer to the specification in chapter 9 for engine oil capacity.
8. Start the engine and check to be sure no oil is leaking from the drainplug or oil filter.
9. Shut off the engine and recheck the
oil level.
NOTE: Always dispose of used engine oil in an environmentally acceptable man- ner. It is suggested that it be placedin a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or putit in with the household trash. WARNING:
Used motor oil may cause irritation or cancer of the skin if left in con- tact with the skin for prolonged peri-ods of time. Wash your hands thor- oughly with soap and warm water as soon as possible after handling usedoil.
Oil filler cap
Be sure that the mounting surface on the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation.
6 DO-IT-YOURSELF MAINTENANCE
12
Oil filter drain plug
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that a drain pan is in position to catch the oil.
6. Loosen the oil filter upper cap with a proper tool from the lower case untilan O-ring is seen. Then, drain the oilcompletely.
7. Pull out the oil filter upper cap with
element from the lower case.Using a clean cloth, remove any dirt or oil accumulated around the lower case.
8. Install a new copper washer of the oil filter drain plug by the side oflower case and retighten by turningit clockwise. Tightening torque : 0.8 ~ 1.0 kgf.m
9. After mounting a new oil filter ele- ment and new O-ring to upper cap, install the upper cap to lower case and retighten by turning it clock- wise. Do not over-tighten. Tightening torque : 2.3 ~ 2.5 kgf.m
10. Refill the crankcase with the recom- mended engine oil. Refer to the specification in chapter 9 for engineoil capacity. 11. Start the engine and check to be
sure no oil is leaking from the drainplug or oil filter.
12. Shut off the engine and recheck the
oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it beplaced in a sealed container and taken to a service station for maybe reclaimation. Do not pour the oilon the ground or put it into the household trash.
G040B01FC
O-ring
Oil filter element
Washer
Upper cap
Lowercase
WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
5. Loosen the oil filter drain plug by turning it counterclockwise with a wrench of the proper size and drainout some oil in the oil filter. Be sure WARNING:
Used motor oil may cause irritationor cancer of the skin if left in contactwith the skin for prolonged periods of time. Wash your hands thoroughly with soap and warm water as soon aspossible after handling used oil.
6 DO-IT-YOURSELF MAINTENANCE
18FILLING THE WASHER RESERVOIR
G090A01A-GAT The washer fluid reservoir supplies fluid to the windshield washer system. A good quality washer fluid should be used to fill the washer reservoir. Thefluid level should be checked more frequently during inclement weather or whenever the washer system is in morefrequent use. The capacity of the washer reservoir is 3.0 liters (3.2 U.S. quarts). CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be oper- ated if the washer reservoir isempty. This can damage thewasher fluid pump.
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HLC5007
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of con- tact with petroleum products suchas engine oil, gasoline, etc.!
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19
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CHECKING THE TRANSAXLE OIL (MANUAL)
G100A03A-GAT
G100B02A-AAT To Check the Maunal Transaxle Fluid Level
HXGS506
Drain plug
Filler plug
G100B01L
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle main-tenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransaxle. Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 2.15 liters. WARNING:
It is always better to check thetransaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts. Park the car on level ground with the engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench.
6 DO-IT-YOURSELF MAINTENANCE
34HEADLIGHT AIMING ADJUSTMENT
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. G290A01A
Horizontal Aiming
Vertical Aiming
If the vehicle has had front body repair and the headlight assembly has beenreplaced, an headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axisof light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.
G290B03A-GAT Adjustment After Headlight As- sembly Replacement
G290A03A-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lenses and turn on the headlight (low beam). G290B01B
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
Vertical line30 mm
1FEATURES OF YOUR HYUNDAI
2FUEL RECOMMENDATIONS
B010A01O-GAT Use Unleaded Gasoline NOTE:
o For some countries, Hyundai ve-
hicles are designed to use leaded gasoline. When you are going touse leaded gasoline, ask to Hyundai dealer whether leaded gasoline in your vehicle is avail-able or not.
o Octane Rating of leaded gasoline
is same with unleaded one.
Use Diesel Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available, use summer or winter fuel properly according to the followingtemperature conditions.
o Above -5 C (23 F) ... Summer type diesel fuel.
o Below -5 C (23 F) ... Winter type
diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, the circuits must be com-pletely purged to permit restarting.
Unleaded gasoline with a Pump OctaneRating of 87 (Research Octane Number 91) or higher must be used in Hyundai vehicle. If leaded gasoline is used, itwill cause the catalytic converter to become ineffective and the emission control system to malfunction. Thiscan also result in increased mainte- nance expense. To avoid accidental use of leaded fuel, the large nozzleused with leaded gasoline at service stations can not be inserted into fuel tank opening of Hyundai vehicle. CAUTION:
o Do not let any gasoline or water enter the tank. This would make itnecessary to drain it out and tobleed the lines to avoid jamming the injection pump and damaging the engine.
o In winter, in order to cut down incidents due to freezing, paraffinoil may be added to the fuel if thetemperature drops to below -10°C. Never use more than 20% paraffin oil.
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B010A03A