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5VEHICLE MAINTENANCE REQUIREMENTS
6MAINTENANCE UNDER SEVERE USAGE CONDITIONS
F040A07A-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS REAR BRAKE LININGS AND CYLINDERS SUSPENSION AND STEERING SYSTEMMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(FOR EVAPORATOR AND BLOWER UNIT)
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY
MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 MILESEVERY 27,000 MILES
MORE FREQUENTLY
MAINTENANCE OPERATIONMAINTENANCE ITEM
R R R RI I I
R R R A, B, C, F, H, G, I, K A, B, C, F, H, I, JC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, FA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C,E
MAINTENANCE INTERVALS
DRIVING
CONDITION
D - Driving in areas using salt or other corrosive materials or in
very cold weather
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions
Petrol Diesel
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5VEHICLE MAINTENANCE REQUIREMENTS
10
6ZF070P1-A
o Driveshafts and boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. 6ZF070Q1-A
o Air conditioning refrigerant
Check the air conditioning lines and connections for leakage and damage.Check air conditioning performance according to the relevant shop manual if necessary.
6ZF070M1-A o Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re-place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.
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Engine Compartment .................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil ..................................................................... 6-5
Engine Oil and Filter Replacement ............................... 6-8
Engine Coolant Checking and Replacing ..................... 6-9
Sparking Plug Replacement ........................................6-12
Air Cleaner Element Replacement ............................... 6-13
Manual Transaxle Lubricant .................... ....................6-15
Automatic Transaxle Fl uid........................................... 6-16
Brake System Checking .............................................. 6-18
Checking the Clutch Fluid ............................................ 6-19
Air Conditioning System Maintenance ......................... 6-20
Changing the Pollen Filter
(For Evaporator and Blower U nit) .............................6-21
Drive Belts ................................................................... 6-23
Fusible Links ............................................................... 6-24
Power Steering Fluid Level .......................................... 6-27
Replacing Light Bulbs .................................................. 6-30
Fuse Panel Description ............................................... 6-37
OWNER MAINTENANCE
6
6
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6OWNER MAINTENANCE
10
NOTE: It is imperative that vehicles fitted with an air conditioning system have a coolant concentration of the rec-ommended strength at all times. The use of the air conditioning system when the cooling system is filledwith water only will result in the heater matrix freezing and subse- quently bursting. SG050C1-E Coolant Level The engine coolant level may be ob- served through the side of the plasticcoolant reservoir (expansion tank) when the engine is cold. If the level is below the "L" mark, add coolant of the correctconcentration until the level is between the "L" and "F" marks. If the level falls below the "L" mark on a regular basisdespite being topped up, consult a Hyundai dealer.
SG050B1-E Coolant recommendations Only ethylene glycol based coolant with a corrosion inhibitor suited to aluminiumalloy engine components should be used in the cooling system. No further additives or inhibitors should be used.The coolant specific gravity should be checked as prescribed in the mainte- nance schedule to ensure adequatefrost and corrosion protection. In addi- tion, the engine coolant must be re- placed at the specified interval sincethe corrosion inhibitor properties dete- riorate with time. It is important to note that whilst anincrease in the concentration of anti freeze gives an increase in the level of frost protection, a solution which is inexcess of 65% anti freeze will result in reduced frost protection and engine overheating. Therefore the recom-mended concentration of 50% should not be exceeded for general use. The use of methanol based anti freezecompounds may result in engine over- heating and will invalidate the vehicle warranty.
HLC5005
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6
OWNER MAINTENANCE
11
SG050D1-E To Change the Coolant The coolant should be changed at those intervals specified in the vehicle main-tenance schedule in Section 5. NOTE: Care should be taken to ensure that coolant is not allowed to spill onto the paintwork since the finish may become damaged. If coolant spill-age occurs, the affected area should be rinsed thoroughly with water.
1. Park the vehicle on level ground and
ensure that the parking brake is firmly applied, and the engine allowed tocool. Do not attempt this operation whilst the engine is hot since burning orscalding may result.
2. Prepare a suitable receptacle to col-
lect the displaced coolant and posi-tion this under the radiator drain tap.
3. With the heater temperature control
set to the "HOT" position, removethe radiator cap and open the radiator drain tap.
!
6. Start the engine with the radiator capstill removed and continue to add coolant as the level decreases as air is expelled from the system. When the level remains constant, replacethe radiator cap and replenish the coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks arepresent.
4. When the engine coolant has drained completely, close the drain tap en-suring that this is not over tightened.
5. Prepare a suitable quantity of new
engine coolant (refer to section 9)and pour this into the radiator. WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition.
G050D01A
G050D02A
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6OWNER MAINTENANCE
20
CRANK PULLEY
G140D01A
TENSION PULLEY
A/C
AIR CONDITIONING SYSTEM MAINTENANCE
SG140C2-E Checking the Refrigerant
1. Start the engine and run at idle for
several minutes with the refrigera- tion system running at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by your Hyundai dealer.
! CAUTION:
Running the air conditioning system for extended periods of time with a low refrigerant level may damage thecompressor.
SG140A1-E Condenser Ensure that the condenser is periodi- cally inspected and that accumulationsof dirt, dead insects and leaves etc, are removed to ensure that the efficiency of the system is not impaired. Care mustbe exercised to ensure that the con- denser fins are not damaged during cleaning.
SG140B1-E Compressor Drive Belt
0.315 in. (8mm)
The air conditioning compressor drive belt should be checked to ensure free-dom from damage or excessive wear and correct tension. The belt tension is correct when the belt deflects by about0.3 inches (8 mm) when a force of 98 N is applied to the belt halfway between the compressor and crankshaft pul-leys. Adjustment of the belt should be entrusted to a Hyundai dealer.
Page 563 of 599
6
OWNER MAINTENANCE
21CHANGING THE POLLEN FILTER
B145A01A-EAT
(For Evaporator and Blower
Unit) (Not all models) The pollen filter is located in front of the evaporator unit behind the glove box.It helps to decrease pollutants from entering the car.
1. Open the glove box and remove the
adjusting pins on both sides of the glove box. HLC2096-D
SG140D1-E Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during periodswhen the system would not normally be used to ensure that the compressor and seals are lubricated. If this precautionis not observed the compressor seals may become stuck to the compressor shaft and damaged when the system isnext used resulting in a loss of refriger- ant and damage to the compressor.
2. Remove the cable and the wiring
from the filter cover.
3. Remove the filter cover by pushing the upper end of the filter cover. HLC2097-D
HLC2098-D
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6
OWNER MAINTENANCE
23CHECKING DRIVE BELTS
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley
HTB186
G180A01L
HXGS508 G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedalclearance is the distance from the top surface of the brake pedal to the as- phalt sheeting under the floor mat.If the brake pedal clearance is not within the limits specified in the illustra- tion, have it inspected by your Hyundaidealer and adjusted or repaired if nec- essary. 1.78 in. (45.1 mm)
SG170A1-E BRAKE PEDAL The brake pedal freeplay should be checked with the engine turned off. Thepedal to floor clearance should be checked with the engine running and a load of 490 N applied to the pedal. Ifeither value is incorrect, the necessary adjustment should be performed by a Hyundai dealer. 0.12 ~ 0.31 in. (3 ~ 8 mm)
The various engine drive belts must be checked for condition, tension and free-dom from damage and excessive wear. The tension of a new belt must be checked after thirty minutes runningfollowing fitment of the new belt to allow for the initial belt stretch.
SG190A1-E (Petrol Engine)
0.2~0.24 in. (5.1~6 mm)