2006 GREAT WALL SO COOL oil

B0-64
Spoiler (
)
Element figure
Vehicle Body
Spoiler
Spoiler disassembly
1. Tear down the highly-mounted stop-grade lamp;
(a) Tear down the two screws and disconnect the wire harness
from lamp.
(b) Tear down the highly-mounted stop lamp from the spoiler.
2. Tear down the spoiler assembly
(a) Tear down the rear beam trim panel from the inside of body.
(b) Tear down the four nuts and disconnect the wire harness
from the spoiler;
(c) Tear down the spoiler assembly and spoiler gasket from the
outside.
SJ
(a) Open the two covers of round hole at the top-grade of
spoiler;
(b) Tear down the two bolts and disconnect the wire harness
from the spoiler.
(c) Tear down the spoiler assembly and spoiler gasket from the
outside.
Mount of Spoiler
Mount the spoiler in the reverse approach.
SY SJ
spoiler gasketnuthighly mounted
stop lampspoiler
assembly

A-2
Clutch
Specification
Item Specification
Fastening torque for clutch tube on master cylinder
Fastening torque for clutch tube on wheel-brake cylinder
Fastening torque for clutch pressure plate160
190-200
5-15
0.3
0.8
0.2
0.6
5
Max misplacement
0.5 Pedal height (calculated from front wall
Pedal free stroke
Min depth of clutch-facing rivet
Max radial swing difference of clutch rib
Max radial swing difference of flywheel
Max width of wear of diaphragm spring
Max width of wear of diaphragm spring
Alignment degree of diaphragm spring endApplicable vehicle model
Dr SF
SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Torsion moment
Fastening location (N*m)
15-17
15-17
30 Applicable Vehicle model
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Gearbox
Three-grade maintenance for gearbox
1. Grade I maintenance for gear box
Grade I maintenance: Check the lubricant level to see whether the lubricant level is in alignment with the lower edge of oil
filler; if the lubricant is lower than the oil filler lower edge, add the lubricant; or the insufficient lubricant will lead to the poor
lubrication or burn-out of bearing and teeth; while the over-high lubricant will cause the overheating and oil leakage.
2. Grade II maintenance for gear box
Grade II maintenance: The gear box of a new vehicle should be maintained by exchanging the lubricant during the
first grade II maintenance and should be washed with kerosene; and the lubricant quality should be checked in the
grade II maintenance in later time, if the lubricant is diluted, gumming or over-dirty, it should be changed.
3. Grade III maintenance
The gearbox should be disassembled for inspection, washing and oil change.
Notice: As the new vehicle is in the running-in status, the gearbox should be maintained by exchanging lubricant
after the vehicle covers 1500 km,
Lubricant Type
GL-5 SAE80W/90
Torsion moment of relative connecting elements
Tung Teeth: Tang tooth(5DYA4TWD
5DYA8FWD)
Unit
ãã Specification of Maintenance and Up-Keeping
Clutch and Gearbox
Locating screw of fork axle at first and second gear
Locating screw of yoke block
Screw on baffle of rear bearing of output shaft
Screw of reverse idler shaft
Bolt of gearshift cover
Bolt of front cover
Bolt of rear body
Bolt of clutch shell
Bolt of locating spring13
17
15
20
17
22
17
20
15
20
15
20
30
45
30
45
17
22 Fastening location N*m

A-3
Fastening location N*m
Upper tooth(JK72TWD)
Fastening location N*m
Specification of Maintenance and Up-Keeping
Transfer Box
Maintenance and Up-keeping of Transfer Box
1. The oil level of transfer box should be checked when exchanging the engine lubricant or the vehicle
covers more than 8000 km
and add the lubricant where necessary.
2. Change with the appointed lubricant each year or after the vehicle covers more than 48000 km.
Notice: lubricant brand: 85W/90 GL-5.
Fastening torque of relative connecting elements
15
20
10
15
12
17
15
20
15
20
15
20
15
20
30
40
60
70
30
40
30
40
17
22
30
50
20
40
30
40
90
125 Toggle fork at first, second and fifth gears and the screw of
toggle fork
Bolt on odometer pressure plate
Screw on baffle of rear bearing of output shaft
Screw on baffle of reverse idler shaft
Locating screw of gearshift yoke block
Bolt of front cover
Bolt of gearshift cover
Pillar of clutch toggle fork
Bolt of clutch cover
Bolt of rear body (M10X1.25X130)
Bolt of rear body (M10X1.25X80)
Plug of locating spring
Oil filling/draining plug
Reverse gear switch assembly
Location mechanism cluster
Locking nut at rear end of countershaft
Fastening location N*m
Flange nut
Oil drain plug
Bolt of motor clip
Fixing bolt of motor
Clutch coil nut
Housing bolt
Oil pump bolt
Venting valve
Bolt of front connecting body203
244
19
30
8
11
8
11
8
11
27
46
4.0
8.5
8
19
27
46 Oil filling/draining plug
Location mechanism cluster
Pillar of clutch toggle fork
Bolt on odometer pressure plate
Reverse gear switch assembly30
50
30
50
30
50
10
15
30
50

A-5
Torsion moment
Fastening location Applicable vehicle model N*m
Limit bolt of steering knuckle
U-type fixing bolt
Bolt of spring pin of rear plate and shackle
Central bolt of rear steel plate spring
Connecting bolt of rear vibration damper and rear axle
Connecting bolt of front vibration damper and lower swing arm
Connecting bolt of rear vibration damper and frame
Connecting bolt of rear vibration damper and lower swing arm
Fixing bolt of pedestal arm of torsion rod spring
Locking nut of torsion rod spring
Fixing bolt at two ends of transverse stabilizer rod
Fixing bolt of transverse stabilizer rod bracket
Connection bolt of guide lever and lower arm
Fixing nut at front end of guide lever
Axial fixing nut of front suspension and lower arm
Axial fixing nut of lower arm of front suspension
Connecting nut of steering knuckle and upper ball stud
Connecting bolt of steering knuckle and lower ball stud90
10
110
10
90
10
50
5
64
5
25
5
25
5
137
10
83
5
83
5
23
3
29
5
23
3
25
5
96
10
150
10
96
10
178
15
226
25
196
10
226
025
210025
110
10
142
10
142
10 SJ
Dr SL SK SY SJ
Dr SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
Dr
SL SK SY SJ
Dr SF
SL SK SY SJ
Dr SF SL SK SY
Dr
Dr SL SK SY SJ
SF
Dr
SF
SL SK SY
SJ
Dr SL SK SY SJ
SF
Dr SF SL SK SY SJ
Braking system
specification
Item Applicable vehicle model specification
Pedal height
Free stroke of pedal
Stroke of operating lever of parking brake160mm
190-200mm
3-6mm
9-10

7-9
Dr SF
SL SK SY SJ
Dr SL SK SF SY SJ
Dr
SL SK SY
torsion moment
Fastening location Applicable vehicle model N*m
Brake oil pipeDr SF
SL SK SY SJ18
2
19
1
Specification of Maintenance and Up-Keeping
Braking System

B-2
Disassembling and as-
sembling tools for lock-
ing nut of steering
knuckle3916001



Press fitting tool for in-
ner bearing of front wheel
hub3916002
3916003
3916004
3916005
3916006
3916007
3916008
3916009
3916010 Press fitting tool for outer
bearing of front wheel
hub
Disassembling tool of
ball stud
Fixing tool of main teeth
flange of needle bearing
Press fitting tool for steer-
ing knuckle oil seal
Disassembling tool of
shorter liner of lower arm
Mounting tool of shorter
liner of lower arm
Mounting and disassem-
bling tool of long liner of
lower arm
Disassembling tool of
upper arm liner

























SST Special Service tool
Diagram Tool name tool number Remark
SST Special Tool
Special Service Tool
Application position
Front axle
Rear axle
2WD 4WD

B-3
Application position
Front axle
Rear axle
2WD 4WD
3916011

3916012
3916013
3916014
3916015
3916016
3916017
3916018
3916019
3916020 Press fitting tool of up-
per arm liner
Disassembling and as-
sembling tools of wheel
brake cylinder of front
brake caliper
Disassembling tool of
front drive shaft bearing
Pneumatic caliper of
outer sleeve of front drive
shaft
Press fitting casing of
front drive shaft bearing
Disassembling tool of
main teeth oil seal
Press fitting tool of main
teeth oil seal
Disassembling tool of
long semi-axis
Electric cutch tester
Disassembling tool of oil
seal and needle bearingOil seal of long semi-
axis of front axle
Inner oil seal of rear axle
shaft
Needle bearing of long
semi-axis
SST Special tool
Diagram Tool Name tool number Remark
SST Special Tool
Special Service Tool

B-4
3916021
Press fitting tool of oil
seal of long semi-axis
3916022
Disassembling bracket of
long semi-axis bearing
3916023


Disassembling tool of
inner race of small bear-
ing of main teeth
3916024



Disassembling bracket of
inner race of large bear-
ing of main teeth
3916025



Press fitting casing of
inner race of large bear-
ing of main teeth
3916026



Press fitting casing of
outer race of large bear-
ing of main teeth
3916027



Press fitting casing of
outer race of small bear-
ing of main teeth
3916028


Disassembling tool of
differential side bearing
3916029

Press fitting tool of dif-
ferential side bearing
3916030

Mounting tool of needle
bearing of long semi-axis
SSTSpecial Service tool
Diagram Tool name tool number
SST Special Tool
Special Service Tool
Application position
Front axle
Rear axle
2WD 4WDRemark

B-5
3916031
Press fitting tool of long
semi-axis bearing
3916032
Electric cutch tester
3916033

Disassembling tool of
half-shaft bearing
3916034

Press fitting casing of
half-shaft bearing and oil
seal
3916035

Mounting tool of rear
axle oil seal
3916036

Mounting tool of main
teeth oil seal
3916037

Change oil seal of rear
axle main teeth on
vehicle
3916038

Mounting tool of main
teeth oil seal
3916039

Mounting tool of main
teeth oil seal
3916040

Spanners of adjusting
ring of side bearing of
differentialUse with torsion
spanner togetherChange oil seal of
rear axle main teeth
on vehicle
SSTSpecial Service tool
Diagram Tool name tool number
SST Special Tool
Special Service Tool
Application position
Front axle
Rear axle
2WD 4WDRemark