2006 GREAT WALL SAILOR roof

BE-38Body Electric System
Backup Radar System
Inspection on Common Trouble
Failure Judgment Methods
No backup radar display (no
system start notification when
the reverse gear is engaged)Check whether the plugging elements of power supply
of back up radar control box are in well connection as
shown in drawing H in next page.(when the reverse
gear is engaged, touch the detector, if there is vibration,
which shows the detector is powered.
Check whether the wire harness of inner mirror in
electric room and that on the top of body are in well
connection as shown in the drawing A in next page
Check whether the wire harness of back up radar
control box is well connected with that of chassis
and that on the top of body.
Rotate the vehicle key to the ACC position and
engage the reverse gear, then measure to see whether
the back up power supply reaches to 12 V with the
multi-meter of 50 V of voltage, refer to the
red
and black
positions shown in the drawing in next
page.
If the voltage reaches 12 V, change the backup
radar control box in trial firstly, then the inner
mirror in electric room, finally change the roof
wire harness and the chassis.
No backup radar display (but
there is start notification when
the reverse gear is engaged)
remark: such trouble occur
under the blocking condition.Check whether the power supply of back up radar
is well located, see the red and position in the
drawing of next page.
Check and align the plugging element.Poor properties of ultrasonic wave
Change the ultrasonic detector heads.
Continuous back up radar red
lamp alarming (remark: there
is no obstacle within 0.5 m away
from the detector head)Check whether the detectors in the two circuit of
back up radar control box is well plugged, see the
marked positions F, G in the drawing of next page.
Check and well connect those plugging elements
Poor connection of the left/right ultrasonic detector head
Poor performance of back up radar control box.Check and well connect those plugging elements
Change the ultrasonic detector head
Change the back up radar control box.
Vehicle modelpc
Alarming by mistake
The rear standby tire is removedConduct the inspection operation for the rear
standby tire at the spacious place
fail to detect the obstacle
The detector head doesn
t workChange the detector head
There is dirt on detector headClean the detector head
Rear standby tire inspection1. engage the reverse gear for five times repeatedly within ten seconds at the spacious place so that the red
lamp on the screen flash three times, the system will automatically remember the standby tire status.
2. When the body height varies or the stand by tire is opened, make a new inspection for the rear stand by
tire to ensure the backup radar in normal operation.
Seven section of lamp display
Column I
1.49m-1.3m Column II
1.29m-1.1m
Column III
1.09m-0.9m Column IV
0.89m-0.75m
Column V
0.74m-0.6m column VI
0.59m-0.45m
Column VII

0.45m
Remark: the right and left LED display the direction and distance of obstacle respectively for driver
reference.If the voltage fails to reach 12 v, check the power
supply system of original vehicle
s large wires
to restore the voltage to 12 V.
Vehicle model SL SK
fail to detect the obstacle
Trouble description Repairing and treatment approaches

BE-72
pi=ph
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 wire harness at right front door
5 control case of central control lock
6 heat-sensitive resistance
7 speed-adjusting resistance
8 connected to housing wire harness
9 connected to housing wire harness
10 A/C switch
11 air-volume switch
12 ashtray luminous lamp
13 ECU
14 receiver
15 rear loudspeaker
16 cigarette lighter
17 cigarette lighter grounding wire
18 cigarette lighter luminous lamp
19 fog lamp switch
20 dual flasher switch21 luminous lamp on air-conditioner panel
22 combined switch
23 instrument
24 instrument
25 stop lamp switch
26 connected to roof wire harness
27 connected to housing wire harness
28 connected to housing wire harness
29 connected to housing wire harness
30 connected to wire harness at left front door
31 connected to wire harness at left front door
32 connected to wire harness at left front door
33 protective box I
34 grounding wire
35 wire harness at left front door
36 connected to wire harness at left rear door
37 parking brake switch
38 connected to wire harness at right rear door
39 right front door lamp switch
40 connected to chassis wire harness
1
2
3
4
5
6
7
8
910
11
12
13 14
1516
17
18 19
20
21
2223
24
25
26
27
28
2930
31
32
33
343536 37 38
39
Cab Wire harness (continued)
40
Body Electric System
Wire Harness Distribution

BE-73
SY SJ
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 connected to wire harness at right front door
5 control case of central control lock
6 electric aerial
7 heat-sensitive resistance
8 speed-adjusting resistance
9 connected to housing wire harness
10 connected to housing wire harness
11 A/C switch
12 air-volume switch
13 ashtray luminous lamp
14 grounding wire
15 ECU
16 CD device
17 CD device
18 cigarette lighter
19 cigarette lighter grounding wire
20 cigarette lighter luminous lamp
21 combined switch
22 fog lamp switch
23 dual flasher switch
24 rear defroster switch
25 rear brush switch
26 rear washer switch27 combination instrument
28 combination instrument
29 stop lamp switch
30 roof wire harness
31 connected to housing wire harness
32 connected to housing wire harness
33 connected to housing wire harness
34 connected to wire harness at left front door
35 connected to wire harness at left front door
36 connected to wire harness at left front door
37 protective box
38 rear defrost relay
39 connected to wire harness of rear air-conditioner
40 grounding wire
41 parking brake switch
42 connected to chassis wire harness
43 wire harness at right rear door
44 right front door lamp switch
45 right rear loudspeaker
46 rear washer motor
47 connected to wire harness at tail door
48 left front door lamp switch
49 wire harness at left rear door
50 left rear loudspeaker
51 standby power seat
1
2
3
4
5
6
7
8
9
101112
13
14
15
1617
181920
21 22232425262728
29
30
31
32
3334
35
36
37
38
39
4041 4243 444546
47
48495051
Cab wire harness (continued)
Body Electric System
Wire Harness Distribution

BE-76
1 connected to cab wire harness
2 connected to cab wire harness
3 connected to cab wire harness
4 left front loudspeaker
5 left door lamp
6 electric rocker
7 rocker switch
8 rocker switch
9 rocker switch
10 rocker switch
11 left front lock-out device
12 connected to cab wire harness
13 left rear loudspeaker
14 electric rocker
15 left rear lock-out device
16 rocker switch
17 left rear door lamp switch
18 highly-mounted stop lamp19 right rear door lamp switch
20 ceiling lamp
21 connected to cab wire harness
22 lamp for reading
23 car door display
24 temperature display
25 rocker switch
26 right rear lock-out device
27 electric rocker
28 right rear loudspeaker
29 connected to cab wire harness
30 rocker switch
31 right front lock-out device
32 electric rocker
33 right front loudspeaker
34 right door lamp
35 connected to cab wire harness
36 connected to cab wire harness
wire harness at left
rear door
wire harness at left
front doorroof wire harness wire harness at
right rear door
wire harness at right front door
1
2
34
510
6 789
111213
14151617 18
19
20
21 22
23
2425
26
27 28
29
30
31 32 33
34 35 36
SL SK
Wire harness at four doors and body roof
Body Electric System
Wire Harness Distribution

BE-77
SY
Wire harness at right rear door is distributed in the same way as that at left front rear door.
1 connected to cab wire harness
2 connected to cab wire harness
3 connected to cab wire harness
4 left external electric rear vision mirror
5 left front loudspeaker
6 left door lamp
7 electric rocker
8 left front lock-out device
9 rear vision mirror switch
10 rocker switch
11 rocker switch
12 rocker switch
13 rocker switch
14 inhibitor switch
15 connected to cab wire harness
16 electric rocker17 left rear lock-out device
18 rocker switch
19 highly-mounted stop lamp
20 rear ceiling lamp
21 front ceiling lamp
22 lamp for reading
23 car door display
24 temperature display
25 connected to cab wire harness
26 connected to cab wire harness
27 right external electric rear vision mirror
28 right front loudspeaker
29 right door lamp
30 electric rocker
31 right front lock-out device
32 rocker switch wire harness at left front doorwire harness at left rear door
1
2
34
5
6
78V NM
11
12
13
1415
16
171819 20
21
23
22 2526
27
28
29
3031
roof wire harness wire harness at right front door
Wire harness at four doors and body roof (continued)
24 32
Body Electric System
Wire Harness Distribution

BE-78
wire harness at left front door
Wire harness at right rear door is distributed in the same way as that at left rear door.
1 connected to cab wire harness
2 connected to cab wire harness
3 connected to cab wire harness
4 left external electric rear vision mirror
5 left front loudspeaker
6 left door lamp
7 electric rocker
8 left front lock-out device
9 rear vision mirror switch
10 rocker switch
11 connect to cab wire harness
12 electric rocker
13 left rear lock-out device
14 rocker switch
15 highly-mounted stop lamp16 bass speaker(top SY)
17 ceiling lamp
18 grounding wire(top SY)
19 lamp for reading
20 car door display
21 temperature display
22 connected to cab wire harness
23 connected to cab wire harness
24 right external electric rear vision mirror
25 right front loudspeaker
26 right door lamp
27 electric rocker
28 right front lock-out device
29 rocker switch
1
2
34
5
6
789 10
11
12
13141516 17
18 19
20
21 22
23
24
25
2627wire harness at right front door
roof wire harness
wire harness at left rear door
Top style SY SJ
Wire harness at four doors and body roof (continued)
2829
Body Electric System
Wire Harness Distribution

B0-35Vehicle Body
Front Windshield
4. Mount of front windshield.
Dr
(a) Lay the ready glass against the corresponding position of front
windshield opens.
(b) Pull the rope from the inside of body to encase the roof, the front
column and the door frame within the adhesive strip, meanwhile
push the outside of the glass by hand.
(c) Tap the four edges of the adhesive strip to ensure that the
adhesive strip contact closely with the body windshield opened.
(d) Coat the glue from left to right at the upper part of windshield
(location between the adhesive strip and the body windshield open)
and the lower part of windshield (location between the adhesive
strip and glass), and the remaining glue should be cleared away with
abrasive paper, and the location should be cleaned with cloth.
Notice: there should no breakage at the sealing glue seam
when coating the glue.
SL SK SF SY SJ
(a) Suck the front windshield with two sucking discs and put the
glass on the worktable in reverse dirdction.
(b) Seize the upper trim strip of front windshield at the position of
upper glass edge.
(c) Coat the cleaning active agent on the inside edges around the
front windshield (the black glass edges), airing for 3~5 min, then
coat the priming paint on the layer of cleaning active agent, and
airing for 5 to 30 min, finally coat the sealing agent.
Notice: no breakage should be allowable at the sealing glue
seam when coating.
Recommended sealing agent for use:
(SF)
Glass glue TS-100 PVC windshield glue
Priming paint TS-5028
Cleaning active agent TS-7016
(SL SK SY SJ)
Glass glue TEROSTAT-8590 windshield glue
Priming paint TEROSTAT-8511
(d) Clean the body windshield open completely with cotton cloth to
coat the priming glue, airing for 5 min or so, and then stick the
front windshield to the windshield open.
(e) Fix the left/right trim strip of front windshield at the edges of
windshield open.
(f) Fix the lower trip strip of front windshield with screw at the
clipes of lower glass edge. (SF)
(g) Stick the upper edge of front windshield to the body with
transparent adhesive strip so as to prevent the glass from lowering.

B0-38
Side window glass (
)
Element mounting position
Vehicle Body
Side-Window Glass
SJ
side-window glass
spilling strip
trim strip of side
window
Dismantle of side window glass
1. Tear down the following parts:
(a) Lower trim panel of rear column;
(b) Rear side-panel trim
(c) Roof
2. Tear down the side window glass
(a) Tear down the three hex nuts and eight nuts on flange
(SF)
(b) Cut a small open in the sealing glue between the glass and
body with knife, then insert the steel wire into the small
open and pull it fro and to slowly until the sealing glue
between the glass and body separate completely, and pull
the glass out to take it down.
Notice: be careful not damage the body and glass.
Mount of side window glass
1. Clean the body and glass;
Clean the contacting face of body and glass completely with
cleaning materials.
2. Cleaning the sealing strip;
Clean the sealing strip surface with cleaning materials.