2006 GREAT WALL SAILOR window

BE-70
SF
1
2 P
4 5 6
7
8 9 10
11 12 13
14
15 16 1718 19
20
21
22
23
2425262728
29
30 3132
33
34
3536
37
38
39
40
41
42
43
44 45 46 47
48
49 50 51
52
53
54
555657 5859
Housing wire harness (continued)
60 61
1 left door lamp switch
2 defrost switch at tail door
3 window regulator at tail door
4 parking brake switch
5 ignition lock
6 combined switch
7 instrument
8 combined switch shell
9 grounding wire
10 amplifying plate of air-conditioner
11 heat-sensitive resistance
12 control panel of air-conditioner
13 A/C Switch
14 glove-box lamp switch
15 glove-box lamp
16 speed-adjusting resistance
17 blower
18 indoor temperature sensor
19 right front loudspeaker
20 brush motor
21 turn lamp on right side22 electric fan relay
23 maxi-fuse
24 joint of wire harness at right front door
25 right front door lamp switch
26 right electric back-up mirror
27 grounding wire
28 rear sound box wire
29 ashtray lamp
30 CD Device wire
31 cigarette lighter A
32 cigarette lighter B
33 dual flasher switch
34 fog lamp switch
35 temperature indicator
36 stop lamp switch
37 brake liquid level sensor
38 control case of central control lock
39 left front loudspeaker
40 automatic aerial
41 turn lamp on left side
42 generator43 left front conner lamp
44 left front lever-shaped lamp
45 front fog lamp
46 left headlamp
47 temperature control switch
48 connected to wire of 220
49 spraying motor A
50 spraying motor B
51 right front conner lamp
52 right headlamp
53 horn A
54 horn B
55 right front lever-shaped lamp
56 right front fog lamp
57 electric fan
58 outdoor temperature sensor
59 connected to chassis wire harness
anright central wire harness
60 connected to left central wire harness
61 connected to engine wire harness
Body Electric System
Wire Harness Distribution

BE-74
SF
8
1 connected to cab wire harness
2 left rear door lamp switch
3 door lamp at left rear door
4 electric rocker and lock-out device at left rear door
5 left rear sound box
6 controller for brush, door and window at rear door
7 connected to wire harness at tail door
8 left rear combination lamp
9 highly-mounted stop lamp
10 rear ceiling lamp11 rear brusher motor
12 right rear combination lamp
13 right rear sound box
14 front ceiling lamp
15 lamp for reading
16 electric rocker and lock-out device at right rear door
17 right rear door lamp
18 right rear door lamp switch
19 connected to cab wire harness
20 connected to protective box I
123
45
67 9
10
11
12
13 14
15
16 17
18
19
20
Cab Wire harness (continued)
Body Electric System
Wire Harness Distribution

AC-11Air-Conditioning System
Inspection On Refrigerant Quantity
Inspection on Refrigerant Quantity
1. Run the engine at the speed of 1500 r/m or so (the
atmospheric temperature should be above 35
);
2. Start the air-conditioner in the max cold air status for
several minutes;
3. Check the refrigerant quantity.
Watch the observation window on liquid tank.
Dr SF
SL SK SY SJ
liquid tank
liquid tankobservation window
observation window
No.
1
2
3
4
5
6
Symptoms
Refrigerant quantityRepairing approaches
Air bubble occurs in the observa-
tion window
No air bubble in observation win-
dow
No temperature difference between
the inlet and outlet of compressor
Obvious temperature difference be-
tween the inlet and outlet of compressor.
Observation window is in clear status
once the air-conditioner is turned off
There is refrigerant foam on observa-
tion window after the air-conditioner
is turned off, then the observation
window becomes clear.Insufficient
No, normal or redundant
No, or almost no
Normal or redundant
Redundant
NormalCheck to see whether there is leakage with the
gas leakage detector
Refers 3 and 4.
Vacuumize the system and inflate the
refrigerant, then check to see whether there is
leakage with the gas leakage detector.
Refer 5 and 6
Exhaust the redundant refrigerant until the speci-
fied quantity is satisfied.

AC-14Air-Conditioning System
Liquid Tank
Liquid Tank
Check to see whether there is leakage in observation window,
fusible plug and joints;
Conduct the inspection with the gas leakage detector and, if
necessary, repair or change the liquid tank.
Dismantle of Liquid Tank
1. Exhaust the refrigerant;
2. Tear down the two liquid pipes from the liquid tank;
Remark: the opened joint should be plugged with cork so as to
prevent the humid air from entering into the system.
3. Tear down the liquid tank from the tank bracket.
Mount of Liquid Tank
1. Mount the liquid tank on the liquid tank bracket;
Remark: the cover of joint should not be take down before
connecting the pipe;
2. Connect the two liquid pipes to the liquid tank;
Tightening moment
(See page AC-8)
3. Vacuumize the system and inflate the refrigerant in;
Vacuumizing time:
Dr SL SK SF SJ
Vacuumize for 20 min and main-
tain the pressure for 30min;
SY
Vacuumize for 30 min and maintain the pres-
sure for 30min.
4.
Dr
(600-650)g
SL
700
0g
SK SJ
560
0g
SF
(700-720)g
SY
850
0g
liquid pipe
condenser
liquid tank
liquid pipe
liquid pipe liquid pipe
liquid tankcondenser
SL SK SY SJ
Dr SF

B0-1
Vehicle Body
Page
Introduction ................................................................. BO-2
Engine cover ............................................................... BO-3
Front door .................................................................... BO-4
Rear car Door .............................................................. BO-10
Body collision avoidance adhesive strip ...................... BO-20
Wheel-trims ................................................................. BO-24
Wheel-trims wrapping angle and exterior trim panel ... BO-26
Front Windshield ......................................................... BO-32
Side-window glass ...................................................... BO-37
Rear-door glass ........................................................... BO-40
Rear windshield ........................................................... BO-41
Load-compartment baffle ............................................ BO-43
Tail door ....................................................................... BO-45
Instrument panel ......................................................... BO-50
Safety belt ................................................................... BO-57
Seat ............................................................................. BO-60
Spoiler ......................................................................... BO-63
Luggage rack .............................................................. BO-65
Reserve tire bracket .................................................... BO-66
Body dimension ........................................................... BO-68
Frame dimension ........................................................ BO-78
BO

B0-6
5. Tear down the interior trim panel of car door:
(a) Tear down the inner clip bolts and the inner clip.
(b) Tear down the door lamp bolts and the door lamp;
(c) Insert the screwdriver into seam between fixing clip and
interior trim panel of car door to loosen the interior trim
panel.
Notice: before using the screwdriver, wrap its head with
adhesive strap.
(d) Tear down the interior trim panel of car door.
(Dr SF)
(a) Tear down the inner clip bolts and the inner clip;
(b) Tear down the door lamp bolts and the door lamp;
(c) Tear down the electric switch and panel.
(d) Insert the screwdriver into the seam between fixing clip
and the interior trim panel of car door to loosen the
interior trim panel.
Remark: use the adhesive strap to wrap the screwdriver
head before using.
(e) Tear down the interior trim panel of car door.

SL SK SY SJ)
(a) Tear down the door lamp bolts and the door lamp;
(b) Tear down the electric switch and the panel;
(c) Tear down the screw covers and screws on the indoor
trim panel
(d) Insert the screwdriver into the seam between the fixing
clip and the interior trim panel of car door to loosen it.
Notice: use the adhesive strap to wrap the screwdriver
head before using.
(f) Tear down the interior trim panel of car door.manually operated indoor plate
inner plate of electric door (type A)
inner plate of electric door (type B)12 clips
ten clips
four sets of bolt and nut
Vehicle Body
Front Car Door
12 clips
6. Tear down the outer auchi
Loosen the clip along the edge of paneling to tear down the
outer
7. Tear down the door and window glass;
(a) Tear down the fixing bolts in the two glass sliding-
grooves.
(b) Pull up the glass to take it down.
8. Tear down the glass groove on car door.

B0-8
Assembly of Front Door
1. Coat the MP lubricant on the parts before mounting.
(a) Coat the MP lubricant on the sliding face and the gear of
glass elevator.
Notice: Do not plaster the MP lubricant on the spring of
glass elevator.
(b) Plaster the MP lubricant on the sliding face of door lock.
2. Mount the outdoor handle with lock barrel and the door
lock;
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring;
(b) Use two bolts to mount the outdoor handle and the lock
barrel;
(c) Mount the door lock with three screws;
(d) Connect the outdoor handle to the control lever.
3. Mount the lock ring inside vehicle
Mount the lock ring inside of vehicle and connect the control
lever.
4. Mount the lower rear glass guide track,
5. Mount the lower front glass guide track;
6. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount on the three fixing bolts of elevator. (manually
operated)
Mount on the four fixing bolts of elevator (electric)
(c) Mount the small sliding track, and screw up the bolts of
small sliding track temporarily.
7. Mount the glass groove on car door;
8. Mount the car door and window glass;
Put the glass in the car door cavity, and then use two bolts to
fix the glass on the elevator. Vehicle Body
Front Door

B0-9
manual indoor plate
Electric indoor plate (Type A)
ten clips
12 clips
Vehicle Body
Front Door
12. Mount the interior trim panel of car door:

Dr)
(a) Connect the handle to the control lever first, then pull it
out from the indoor handle hole.
(b) Fix the clip by tapping to encase the interior trim plate of
car door in the corresponding hole of car door interior
panel.
(c) Use one screw to mount the inner clip.

Dr SF)
(a) Connect the handle to the control lever first, and then pull
it out from the indoor handle hole.
(b) Fix the clip by tapping to encase the interior trim panel in
the corresponding hole of car door interior panel
(c) Mount the inner clip with one screw; and
(d) Mount the electric switch and panel.

SL SK SY SJ)
(a) Connect the handle with the control lever first, then pull
out it from the indoor panel handle.
(b) Connect the plugging elements.
(c) Fix the clip by light tapping to encase the interior trim panel
of car door in the corresponding holes on indoor panel.
(d) Mount the inner clip with two bolts;
(e) Mount the four screws to fasten the interior trim panel of
car door, and cover the nuts.
(f) Mount the electric elevator switch.
13. Mount the indoor handle:
(a) Push the indoor handle into the car door paneling and
make it slide backward.
(b) Screw on the screws;
14. Mount the elevator handle (Dr)
Mount the paneling and elevator handle with spring snapping
ring under the condition the car doors and windows are closed
completely as shown in drawing.
12 clips
9. Adjust the car door and window glass;
Adjust the balance arm upwardly or downwardly until the
dimensions of A and B shown in drawing are equal, and then
fix the balance arm.
10. Mount the outer
Encase the claw of clip into the paneling seam and press the
outer on the paneling.
11. Mount the rear vision mirror
inner panel of electric door (type B)
four sets of bolt and nut
front