IN-3IntroductionHow to Use This Manual
Introductionóhow to use this manual
The repairing approaches are described step by step:
The illustrations show you what to do and at which position.
The theme of repairing operation tell you what you need to do.
The detailed instruction show you how to accomplish the repairing and
introduce to you other related affairs, such as specification, warning etc.
Example:
Check and adjust the flange bounce
(a) Attach the dial indicator seat to the reducer housing, and touch the
flange face with the measuring head of dial indicator, run the flange
and observe the pendular range of the indicator carefully.
Full bounce tolerance of face : 0.10mm
Illustration:
what to do and at which positionSpecification
This formula can help the experienced technicians find out the failure
causes in short time. Overhauling staff can browse the operation theme
and refer to the detailed description thereunder where necessary; impor-
tant specifications and warnings are written out in boldface.
Specification
The corresponding specifications are given in boldface in each repairing
approach of this manual, which allows the overhauling staff to check the
specification while keeping on repairing work.
Warning, Notice and Remark
Warning written out in boldface means there is possibility of self-
injury or harm to others.
Notice written out in boldface means there is possibility of damage
to parts under repairing.
Remarks singled out independently, but not in boldface, serve as
supplementary descriptions to help you accomplish the work more
efficiently.
Vehicle Code
There are six vehicle models in this manual, the model codes are as follows:
Deer modelDr
Sailor modelSL
SO COOL modelSK
Safe modelSF
Sing modelSY
PEGASUS modelSJ
Abbreviation used in this manual
A/Cair-conditioner
ECUelectronic controller unit
SSTspecial service tool
2WDtwo-wheel drive
4WDfour-wheel drive
PMãã
Topic:what to do ?
Detailed introductionz;How to do?
BE-13Body Electric SystemProtective Box Position and Content
Protective box II (continued)
Fuse Vehicle Relay Vehicle
1. Standby 10A SL SK A.electromagnetic fan relay SL SK
2. Standby 10A SL SK small lamp relay (SL diesel)
3. Standby 30A SL SK B.electric window relay SL SK
20A (SL diesel) cold start relay (SL diesel)
4. Rear fog lamp 10A SL SK C.frost relay SL SKLeft
large lamp 10A (SL diesel) charging relay) (SL diesel)
5. Front fog lamp 10A SL SK D.blower relay) SL SK
Right large lamp 10A (SL diesel) thermostatic relay (SL diesel)
6. Small lamp 10A SL SK E.small lamp relay SL SK
Air-conditioner 10A (SL diesel) heating relay (SL diesel)
7. Electric horn 10A SL SK F.large lamp relay SL SK
Warm air 20A (SL diesel) G.air-conditioner relay SL SK
8. Electric window 30A SL SK frost relay (SL diesel)
Unloa (SL diesel) H.rain-brusher intermissive relay SL SK
9. A/C 10A SL SK I.diod SL SK
Charging 10A (SL diesel)
10. Air blower 30A SL SK
Electric horn 10A (SL diesel)
11. Electronic fan 10A SL SK
Dual flasher 10A (SL diesel)
12. Right large lamp 10A SL SK
Unload (SL diesel)
13. Left large lamp 10A SL SK
Fog lamp 10A (SL diesel)
14. 60A fuse SL SK
15. 60A fuse SL SK
16. 30A fuse SL SK
17. 30A fuse SL SK
Unload SL diesel
123
H4567
14
15
GEFCD AB 8 9 10 11 12 13
SL SK
17
16
I
BE-14
Fuse Vehicle Relay Vehicle
1. Standby 10A SY SJ A. electromagnetic fan relay SY SJ
2. Standby 10A SY SJ small lamp relay (SY diesel)
3. Standby 30A SY SJ B. electric window relay SY SJ
4. Rear fog lamp 10A SY SJ cold start relay (SY diesel)
Left large lamp 10A (SY diesel) air-conditioner relay SJ
5. Front fog lamp 10A SY SJ C. frost relay SY SJ
Right large lamp 10A (SY diesel) charging relay (SY diesel)
6. Small lamp 10A SY SJ D. blower relay SY SJ
Air-conditioner 10A (SY diesel) thermostatic relay (SY diesel)
7. Electric horn 10A SY SJ E. small lamp relay SY SJ
Warm air 20A (SY diesel) heating relay (SY diesel)
8. ECM 10A SY SJ rear defrost relay SJ
Unload (SY diesel) F. large lamp SY SJ
9. Fuel pump 10A SY SJ H. rain-brusher intermissive relay SY SJ
Charging 10A (SY DIESEL) I. diode SY SJ
10. Air blower 30A SY SJ
Electric horn 10A (SY diesel)
11. Electronic fan 10A SY SJ
Dual flasher 10A (SY diesel)
12. Right large lamp 10A SY SJ
Rear fog lamp 10A (SY diesel)
13. Left large lamp 10A SY SJ
Front fog lamp 10A (SY diesel)
14. 60A fuse SY SJ
15. 60A fuse SY SJ
16. 30A fuse SY SJ
17. 30A fuse SY SJ
Unload (SY diesel)
Protective box II (continued)
Body Electric SystemProtective Box Position and Content
12 3 4
17
1614
15
IH
G
EF CD A
B 5 6 7 8 9 1011 1213
SY SJ
BE-34Body Electric SystemCombination Instrument
Electric circuit diagram (continued)
A16 A1 B16 B1
SL SK
B1
B16
A1
A16
speed and mileage meter
4P
G
VA9vehicle speed signal
A11odometer sensorA10odometer sensor anode
B11sensor signalelectronic tachometer
water thermometer
fuel gaugecoolant temperature sensor
B5
A12
fuel gauge sensor
B14
A2
B3
upper beam
_NPdifferential latch-in
safety belt
preheating
sediment water alarmingelectricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 Aturn indicating lamp
B16 left turn indicating lamp
A8
B4 +B7 - B8 A16 B15 B2B1 A15 A14B6 A13 B10B9
SY SJaccumulator plus four door-closing indicating lampA3turn on when the door is opened.
A11odometer sensor_NO
electronic odometer
electronic tachometerA10
B11
engine ignition coil
water thermometer
fuel gauge
B5
A12
neutral gear indicating lampA9
_NP
upper beamB14
differential latch-in
vacuum alarming
preheating
sediment water alarming
electricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 left turn indicating lamp
B16 right turn indicating lamp
A8
B4 +
instrument lighting
system
B8
B7 - A16 B15 B2
B1 A15A14 B6 A13 B9 B3 B10A2
instrument lighting
system
BE-35Body Electric SystemCombination Instrument
Common Troubleshooting
a. Such failures as inaccuracy indication, out-operation of indicator, on the fly of large and small summation meters
(mechanical wheel drive excluded) or incomplete liquid crystal display are caused by the interior failures of the
instrument, therefore, these failures, once occur, should be judged according to the instrument interior failures, and
change the combination instrument directly.
b. In case both the large and small summation meter and the indicator of electronic odometer are on the fly, such failures
can be removed by disassembling the speed sensor from the whole vehicle first, then connecting the sensor and
combination instruments as shown in the drawing.
Then, open the power supply and run the rotors quickly to observe the indicator variation of odometer.
the odometer indicator
should be no less than 40Km/
h variation in speed under
common condition whenrunning the rotors,
otherwise,
change with the good sensor
good combination instruments
vÉë
No
Yes
No
Yes
No
installation of sensorconnector for wiring harnessmalfunction of sensorfailure of instrument
panel connector for wiring
harness
12V
combination instrument
signal input
sensor
BE-39Body Electric SystemBackup Radar System
Distribution Drawing of Wire Harness
SL SK
inner mirror in electronic room
back up radar control box
HF connected with
detector head
G connected with
detector head
red
black A
BE-61
Acoustical equipment system
The devices in this series is the vehicle-equipped acoustical receiver and recorder whose function is realized through
the electronic tuner and CD recorder, therefore, it can receive the amplitude modulation, frequency modulation and
stereo broadcast and can record the CD disc, what??s more, it is with the advanced electric anti-quaking, strong capability
of error correction, fashionable blue LCD liquid crystal digital display, and four-way power output. The device in this
series also has the characteristics such as low distortion, large output power and good performance of anti-interference,
broad frequency range and sweet sound, etc.
Diagram of Acoustical equipment system
SF
fuse
ignition switch
ACC ON ST
side-window aerial
CD deviceloudspeaker
ignition switch CD plugging elementplugging elements of rear
loudspeaker of CD device
1 2 3 4 5
6 7 8 9 1012 34
56 78912
34 5 5
4
1 2
3 5 3
8
4
9
75
6
1
7
Note: For Dr the antenna is the rod type.
battery cigarette lighter left front
right frontleft rearright rear
from small lamp relay
2
amplifier
Body Electric SystemAcoustical Equipment System
AC-5Electric Circuit Diagram of AirConditioning System
SF
ST
fusethree-state pressure switch
cold-hot
servomotor circular
servomotor mode
servomotor main air-conditioning
control panel
speed
adjusting
module
air blower
b`r
power resistor
water
valve
Mjjj
M
ACCON
+12V 5
R R 5
5 5 5 5
5
5 PP
P P 3
3
3 3 3 3
3
3
3 1
111
1
1
1 N
N N
1
2 2 2 2
2
22 O O OO
4
44 4
4 4 4Q
Q
Q Q
4
6 6
6 6 6
6S S 6
S6
7
7
7 8
88 9
9
9 10
1010
1111
12
13 14 15 16 17 18 1920
20 21 22 23 2423
ignition switch modular air-door motor cold-hot air-door motor air-in motor
three-stage
pressure switch speed adjusting
modul air conditioning
ignition switchsmall light relay
fusefuse electronic fan
water temperature relay
fuse
compressor relayelectromagnetic
fan relay
compressor clutch
24
Electric circuit diagram of air-conditioning system (continued)
battery
18
5
17
16
3
15
19
14
22
1
13