Page 271 of 484
SR-15Steering SystemPower Steering (On-Vehicle Inspection)
6. Exhaust the air in steering system:
(a) Loosen the bleeding plug;
(b) Screw up the bleeding plug when there is no air bubble
exhausted from the pipeline.
Notice: take care not let the ethane pipe slide from the
bleeding plug, because the liquid is high in temperature
and pressure.
7. Check to see whether there is air bubble or turbidities
in the oil cup, and ensure the liquid level will not
exceed the max value when the engine stops,
Measure the liquid height under the condition of engine running,
then turn off the engine and measure the liquid height again.
In case any problem is found, repeat the approaches of (5) and
(6) in Power Steering Liquid Change. If the problem still
exists, repair the power steering oil pump.
RPM RPM
Page 272 of 484
SR-16Steering SystemPower Steering (Oil Pump of Power Steering)
Oil Pump of Power Steering
Dismantle and Mount of Oil Pump of Power Steering
Gasoline Engine Series
Diesel Engine Series
power steering oil pump
power steering oil pump bracket
belt pulley
driving beltLP oil pipeHP oil pipe
power steering oil pump bracketHP oil pipe
LP oil pipebelt pulley oil cup
power steering oil pump
Page 273 of 484
SR-17Steering SystemPower Steering (Oil Pump of Power Steering)
Points on disassembly and mount
1. Disassemble and connect the pressure pipe;
Tear down and mount the pressure pipeline on the power
steering oil pump with SST.
2. Loosen the belt pulley nuts;
Press the driving belt by hand to fix the belt pulley to immo-
bilize and loosen the belt pulley nut.
3. Adjust the driving belt tension after mounting the
power steering oil pump;
(See page SR-13)
SST
Page 274 of 484
SR-18Steering SystemPower Steering Gear
Power steering gear
Disassembly and mount of power steering gear
Dr SF SJ
LP oil pipe
HP oil pipe
steering drive shaft
power steering gear
swing arm
Nmspecified torque
pi=ph=pv
9610
9610(Dr)
14510(SF)
7810(SJ)
swing arm
24525
LP oil pipe
HP oil pipe
steering drive shaft(SJ)
power steering gear
steering drag rod
9110(Dr SF)
steering drive shaft(Dr SF)
24525
Page 275 of 484
SR-19
assembly mark
SST
Points on disassembly and mount
1. Tear down the HP oil pipe and LP oil pipe from the
steering gear;
Tear down the HP oil pipe and LP oil pipe from the steering
gear.
2. Tear down the steering power shaft
(a) Make assembly marks on the steering drive shaft and the
worm shaft.
(b) Tear down the connecting bolts of drive shaft
(c) Dismantle the steering drive shaft from the worm shaft.
3. Tear down and connect the swing arm:
(a) Tear down the swing arm fixing bolts;
(b) Tear down the swing arm from the steering gear with SST.
4. Tear down the fixing bolts of steering gear;
Tear down the fixing bolts from the steering gear and then the
steering gear can be disassembled. Steering SystemPower Steering (Power Steering Gear)
Page 276 of 484
SR-20Steering system - Steering Linkage
Steering Linkage
Dismantle and mount of steering linkage
Nmspecified torque
Parts that cannot be reused after being used
side drag rod assembly
joint clip
intermediate lateral drag rod assembly
auxiliary steering arm
8010(Dr)
8310(SL SK SY)
14210(SF)
7810(SJ)
9110(Dr)
595(SF)
9110(Dr SF)
9010(SL SK SY)
7810(SJ)
Remark
(a) Where the bolts of recirculating ball are connected with
the arm or lever, the lubricant on its surface should be
cleaned.
(b) Screw up the bolts and nuts of re-circulating ball to the
specified torque, and then screw the nut forward to the
degree that the split pin can be encased in.
(c) Check the Alignment of Front Wheel and side slip after
any part of steering linkage is mounted.
Page 277 of 484
SR-21Steering System - Steering Linkage
SST
SST
SST
AA
BB
B=B A=A
Points on Dismantle and Mount
1. Tear down and connect the swing arm on segmental
gear shaft:
(a) Loosen the swing arm nuts;
(b) Tear down the swing arm from the segmental gear shaft
with SST;
(c) Mount the swing arm on the segmental gear shaft and
mount the spring washer and nut when connecting.
2. Tear down the swing arm from the intermediate lateral
drag rod;
Tear down the swing arm from the intermediate lateral drag
rod with SST.
3. Tear down the side drag rod assembly from the
intermediate lateral drag rod;
Use the SST to tear down the side drag rod assembly from the
intermediate lateral drag rod;
4. Connect the side drag rod assembly:
(a) Screw the two ends in the side drag rod.
Remark: the thread length at the two ends that cannot screw in
the side drag rod should be equal.
Page 278 of 484
SR-22Steering SystemSteering Linkage
(b) Rotate the two ends of side drag rod to make them
intercross at 90angle, and connect the side drag rod.
5. Tear down the auxiliary steering arm from the
intermediate lateral drag rod.
Tear down the auxiliary steering arm from the intermediate
lateral drag rod with SST.
SST
