2006 GMC SIERRA clutch

Service............................................................5-4
Accessories and Modications..........................5-4
California Proposition 65 Warning.....................5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-7
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System (Gasoline Engine)........5-23
Engine Air Cleaner/Filter (Gasoline Engines).......5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-28Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34
Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-37
Engine Overheating.......................................5-37
Overheated Engine Protection Operating Mode
(V8 Engines Only)......................................5-39
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-45
Windshield Washer Fluid................................5-46
Brakes........................................................5-47
Battery........................................................5-51
Jump Starting...............................................5-52
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-59
Front Axle......................................................5-60
Noise Control System.....................................5-62
Tampering with Noise Control System
Prohibited.................................................5-62
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter (Gasoline Engines) on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped).
SeeEngine Air Cleaner/Filter (Gasoline Engines) on
page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-28orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Engine Cooling Fan. SeeCooling System on
page 5-40.
G. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-45.
I. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-52.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-52.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-47.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-127.
N. Battery. SeeBattery on page 5-51.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-46.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter (Gasoline Engines) on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped).
SeeEngine Air Cleaner/Filter (Gasoline Engines)
on page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-28orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
G. Engine Cooling Fan. SeeCooling System on
page 5-40.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-52.
I. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-45.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-52.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-47.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-127.
N. Battery. SeeBattery on page 5-51.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-46.
5-17

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter (Gasoline Engines) on page 5-25.
B. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-35andCoolant Surge Tank
Pressure Cap on page 5-37.
C. Air Filter Restriction Indicator (If Equipped).
SeeEngine Air Cleaner/Filter (Gasoline Engines)
on page 5-25.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (Except Allison Transmission
®)
on page 5-28orAutomatic Transmission Fluid
(Allison Transmission
®) on page 5-30.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-20.
G. Engine Cooling Fan. SeeCooling System on
page 5-40.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-52.
I. Remote Positive (+) Terminal. SeeJump Starting on
page 5-52.
J. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-45.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-47.
L. Clutch Fluid Reservoir (If Equipped). SeeHydraulic
Clutch on page 5-34.
M. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-127.
N. Battery. SeeBattery on page 5-51.
O. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-46.
5-19

Check the uid level only when your engine is off, the
vehicle is parked on a level place, and the transmission
is cool enough for you to rest your ngers on the
transmission case.
Then, follow these steps:
1. Remove the ller plug.
2. Check that the lubricant level is up to the bottom of
the ller plug hole.
3. If the uid level is good, install the plug and be sure
it is fully seated. If the uid level is low, add more
uid as described in the next steps.How to Add Manual Transmission Fluid
Here is how to add uid. Refer to the Maintenance
Schedule to determine what kind of uid to use. See
Recommended Fluids and Lubricants (Gasoline Engine)
on page 6-14.
1. Remove the ller plug.
2. Add uid at the ller plug hole. Add only enough
uid to bring the uid level up to the bottom of the
ller plug hole.
3. Install the ller plug. Be sure the plug is fully
seated.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir
is lled with hydraulic clutch uid.
It is not necessary to regularly check clutch uid unless
you suspect there is a leak in the system. Adding uid will
not correct a leak.
A uid loss in this system could indicate a problem.
Have the system inspected and repaired. 5-speed for VORTEC™ 4300 V6 and 4800 V8 engines
shown, other manual transmissions similar
5-34

When to Check and What to Use
The clutch master cylinder
reservoir is located in
the rear of the engine
compartment on the
driver’s side of the vehicle.
SeeEngine Compartment
Overview on page 5-14
for more information on
location.
Refer to the Maintenance Schedule to determine how
often you should check the uid level in your clutch
master cylinder reservoir and for the proper uid.
SeeOwner Checks and Services on page 6-11and
Recommended Fluids and Lubricants (Gasoline Engine)
on page 6-14.
How to Check and Add Fluid
The proper uid should be added if the level does not
reach the bottom of the diaphragm when it is in place in
the reservoir. See the instructions on the reservoir cap.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating
on page 5-37.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the rst maintenance
service after each 25,000 miles (41 500 km) or
24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-35

Engine Fan Noise
If your vehicle is equipped with a clutched engine cooling
fan, when the clutch is engaged, the fan spins faster to
provide more air to cool the engine. In most everyday
driving conditions, the fan is spinning slower and the
clutch is not fully engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading,
trailer towing, and/or high outside temperatures, the fan
speed increases as the clutch more fully engages, so you
may hear an increase in fan noise. This is normal and
should not be mistaken as the transmission slipping or
making extra shifts. It is merely the cooling system
functioning properly. The fan will slow down when
additional cooling is not required and the clutch
disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
If your vehicle is equipped with electric cooling fans,
you may hear the fans spinning at low speed during most
everyday driving. The fans may turn off if no cooling is
required. Under heavy vehicle loading, trailer towing,
and/or high outside temperatures, or if you are operating
your air conditioning system, the fans change to high
speed and you may hear an increase in fan noise.
This is normal and indicates that the cooling system is
functioning properly. The fans will change to low speed
when additional cooling is no longer required.
Power Steering Fluid
SeeEngine Compartment
Overview on page 5-14for
reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or you
hear an unusual noise. A uid loss in this system could
indicate a problem. Have the system inspected and
repaired.
5-45

Noise Control System
Tampering with Noise Control
System Prohibited
The following information relates to compliance with
federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The noise
control system warranty is given in your warranty booklet.
These standards apply only to vehicles sold in the
United States.
Federal law prohibits the following acts or the causing
thereof:
1. The removal or rendering inoperative by any person,
other than for purposes of maintenance, repair or
replacement, of any device or element of design
incorporated into any new vehicle for the purpose
of noise control, prior to its sale or delivery to the
ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:

Removal of the noise shields or any underhood
insulation.
Engine:

Removal or rendering engine speed governor
(if equipped) inoperative so as to allow engine
speed to exceed manufacturer specications.
Fan and Drive:

Removal of fan clutch (if equipped) or rendering
clutch inoperative.
Removal of the fan shroud (if equipped).
Air Intake:

Removal of the air cleaner silencer.
Modication of the air cleaner.
Exhaust:

Removal of the muffler and/or resonator.
Removal of the exhaust pipes and exhaust pipe
clamps.
5-62