Pull-in us actuvated within 70 ms of switching to
key position II
Pull-out is activated when switching to key
position I, or 0, and in key position II when no
engine run signal is sensed within 120 secs.
It is not possible to change state within 500 ms.
Removal of the Battery Disconnect
Switch (on twin battery models) and
wiring of batteries in parallel for high
current applications.
For vehicles equipped with a twin battery system,
wiring of the two batteries in parallel is not
recommended. If higher current is required,
680Ah batteries can be fitted (or a deep cycle
battery in lieu of the non-start relevant battery
only). Where a single passenger seat is fitted,
further batteries (1 or 2) can be installed in the
pedestal and added in parallel to the
non-start-relevant battery, although due
consideration then needs to be given to
increased current availability in the event of a
short circuit. Additional batteries should not be
installed under a passenger bench seat.
if this requirement is imperative, it would be
possible to disconnect the battery disconnect
switch and put the start-relevant and
non-start-relevant batteries in parallel using a
shorting bar (available from the Ford Delerships,
part number 6C1T-14A439-A*). There is one
important consideration when replacing the
battery disconnect switch with a shorting bar:
•Where the vehicle is configured for
twin-battery operation, the Central Junction
Box will detect if the battery disconnect switch
is missing (or has been removed), or the
mating connector short-circuited, and although
the vehicle will be functional, Diagnostic
Trouble Codes will be generated that will
flag-up during service. Hence if a shorting bar
is fitted, the vehicle needs to be reconfigured
(via the Dealership and Dealership Hotline).
Single to Dual Battery Conversion
For vehicles equipped with a single battery, it is
possible to upgrade to a twin battery system -
the connector for the battery disconnect switch
is present on all vehicles. In addition to
reconfiguring the vehicle for twin battery
operation (at a Dealership), the following battery
cables and components are required:
DescriptionPart Number
start relevant battery negative to vehicle ground point cable (right hand)
replaces C_ part
6C1T-14301-A_
start relevant battery negative to vehicle ground point cable (lefthand)
replaces D_ part
6C1T-14301-E_
start relevant battery negative to non-start relevant battery negative cable6C1T-14280-E_
pre-fuse box bus bar to non-start-relevant battery positive cable6C1T-14300-D_
Battery disconnect switch6C1T-10B728-A_
If a requirement exists (camper conversions for
example), it may be viable to order vehicles
installed with a single battery, a battery disconnect
switch, and a kit of harnesses – detailed above –
to be fitted by the installer.
Where required, e.g. for camper conversions,
gas-sealed battery boxes (with exterior venting)
are available. Ford part numbers:
6C1T-10N669-A_ (lefthand); 6C1T-10N669-B_
(right hand); 6C1T-10N725-A_ (lid).
The battery disconnect switch isolates the
auxiliary battery/batteries from the rest of the
base vehicle electrical system when the engine
is stopped.
The battery disconnect switch, together with
associated wiring and hardware, can be fitted as
part of an accessory kit (available from your local
Ford dealer) in the pre-fuse box.
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4.4.2 Generator and Alternator
Torque Curve of Alternator
Diagram E75871 shows the torque in Nm which
is required to drive the alternator. The vertical
axis (A) shows the torque [Nm] and the horizontal
axis (B) shows the alternators revolutions per
minute [1/min].
NOTE: For equivalent engine revs per minute
(RPM), the alternators revolutions, axis (B) should
be divided by the following factors: 2.66 for diesel
(2.2L and 2.4L), 2.4 for Gasoline (2.3L).
NOTE: These alternator curves do not show
spare output capacity as this would be
dependant on original vehicle features and
options
FordTransit 2006.5 (April 2006–)
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1030246810121402000400060008000100001200014000160001800020000ABE75871
4.13 Fuses and Relays
4.13.1 Wiring Specification
When designing wire installations for additional
equipment use the cable size recommended by
the equipment manufacturer or select a suitable
size from the Current Rating Wire Sizes
specifications chart.
Refer to: 4.2 (page 94).
Wiring consists a soft annealed copper core in
accordance with DIN 57201 (VDDE 0201)
sheathed in Hypalon or irradiated PVC.
For 0,5mm cable an alternative material with
conductor E-CU F20 or F21 in accordance with
DIN 40500 sheathed in cross linked PVC is
available.
4.13.2 Auxiliary Fuses, Fuse Box
and Relays (Fuses - Standard)
WARNING: No increase in existing
vehicle standard fuse capacity is
allowed under any circumstances.
There are no spare fuses in the
Engine Junction Box, Standard Relay
Box or Central Junction Box. The
vehicle converter/modifier must
provide additional fuses as required.
Please refer to below chart.
Standard Fuses
ColorTypeAmpere
Rating
Part Number
GreyMINI2A1L3T 14A094 A_
VioletMINI3A1L3T 14A094 B_
TanMINI5A1L3T 14A094 D_
BrownMINI7.5A1L3T 14A094 E_
RedMINI10A1L3T 14A094 F_
BlueMINI15A1L3T 14A094 G_
YellowMINI20A1L3T 14A094 H_
NaturalMINI25A1L3T 14A094 J_
ColorTypeAmpere
Rating
Part Number
PinkJ-CASE30AF8SB 14A094 B_
GreenJ-CASE40AF8SB 14A094 C_
YellowJ-CASE60AXS21 14A094 A_
ColorTypeAmpere
Rating
Part Number
GreenMIDI40A2S6T 14A094 B_
YellowMIDI60A2S6T 14A094 D_
BlueMIDI100A2S6T 14A094 G_
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4.13.4 Special Vehicle Option Auxiliary Fuse Box
Special Vehicle Option Auxiliary Fuse Box - Early Installation (Right Hand Drive
Shown)
DescriptionItem
Special Vehicle Option Auxiliary Fuse Box1
Mounting Bracket2
Standard Relay Box3
Ground Point (GP15)15
See Recommended Engine Run Connection Circuit and Special Vehicle Option Auxiliary Fuse
Box
C1-C7
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Special Vehicle Option Auxiliary Fuse Box - Later Installation (Right Hand Drive
Shown)
DescriptionItem
Special Vehicle Option Auxiliary Fuse Box1
Mounting Bracket2
Standard Relay Box3
Ground Point (GP15)15
See Recommended Engine Run Connection Circuit and Special Vehicle Option Auxiliary Fuse
Box
C1-C7
The Fuse Box (Ford Part number 6C1V-14517-D_)
is available as factory-fitted Special Vehicle Option
and can be retrofitted.
The Auxiliary Fuse Box must be installed using
the appropriate Ford bracket and power feed
harness. The bracket is to be fitted to the cross
car beam fixing bolts, which must be re-fastened
to the appropriate torque value. see figure
E75087
The Auxiliary Fuse Box takes power from the
customer connection points using the power
harness, which consists of two 60 amp fused
feeds.
see diagram E75088 - Recommended Engine
Run Connection Circuit and Special Vehicle
Option Auxiliary Fuse Box
Provision is made in the Auxiliary Fuse Box for the
following:
•Ten (F1-F10) fused take-off points
•One standard power relay (Normally Open),
70A
•Six standard micro relays (Change Over), 20A
Fuse ratings of 2, 3, 5, 7.5, 10, 15, 20 are available
for use at continuous loads; a fuse rating of 25
should only be used for intermittent loads.
FordTransit 2006.5 (April 2006–)
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Recommended Engine Run Connection Circuit and Special Vehicle Option Auxiliary
Fuse Box
DescriptionItem
Special Vehicle Option Auxiliary Fuse Box1
Power Mini Relay2
Micro Relay3
Central Junction Box (C4-7 = Engine Run Pin) via Jumper Harness 6C1V-14A411-F_4
Ground Point/Earth Terminal(GP15)5
Connector - Customer UseC1
Connector - to Switch Harness (6C1V-14A303)C2
Connector - To Beacon Harness (6C1V-10A993)C3
Connector - Breakout to Heating, Ventilation and Air Conditioning Harness (6C1T-18B518)C4
Connector - Breakout to Instrument Panel Harness (6C1T-14K024)C5
Connector - To Engine Run Jumper Harness (6C1V-14A411-F_)C6
Connector - To Customer Connection Points via In-line Harness (6C1V-14300-C_)C7
The configuration of the Auxiliary Fuse Box is
hard wired (as shown in Figure E75088) Auxiliary
devices should be connected via the 16-way
connector C1. Most fuse / relay configurations
are available to meet particular requirements.
A maximum of 60 A is permitted per power feed,
with maximum individual fused circuits of up to
20 A.
There are 10 possible fuse locations in the fuse
box. Please refer to the following table (Fuse
Location), which shows how the fuses are
divided between the two power feeds.
FordTransit 2006.5 (April 2006–)
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Fuse Location
Power Feed 2 (Maximum
60A)
Power Feed 1 (Maximum
60A)
Fuse Position
X*1
X*2
X*3
X4
X5
X6
X7
X8
X9
X10
The total sum of fuses marked * is not to exceed 40A
The Special Vehicle Option Auxiliary Fuse Box,
with integrated link harness, will provide the
following connections:
•– Ground
•– Battery +
•– Ignition
•– Engine run
•– Switched interior illumination
The fuse box is connected to the vehicle main
battery(s) but when the deep cycle battery is
installed it is always connected to the deep cycle
battery.
4.13.5 Additional Ignition,
Instrument Panel Illumination and
Air Conditioning On Signals
Access to these feeds can be obtained via a
jumper harness (6C1V-14A411-*) that fits into the
8-pin in-line connector between the instrument
panel (14K024) and heater (18B518) harnesses
located behind the glove-box. This jumper will
provide the following signals through three, single
6.3mm colour-coded connectors, please refer
to Fig. E75089 Heater jumper for illumination,
ignition and air conditioning on access.
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8 Pin Connector - for Ignition, Instrument Panel Illumination and Air Conditioning
On Signals
DescriptionItem
KL15 (12V ignition feed)Pin 4
Used instead of Pin 4 on vehicles euipped with Air Conditioning)Pin 7
Instrument Panel Illumination (12V feed)Pin 6
Air Conditioning On (12V)*Pin 5
It is recommended that these signals are used
to energize relays, or any other device, as long
as the maximum current does not exceed
300mA per function, or 600mA (suitable for
powering two relays) for the ignition feed.
NOTE: *There is NO direct provision for an air
conditioning on signal. When the air-conditioning
is switched on, 12V is applied to the defrost
compressor switch and the Air conditioning low
speed blower relay (both integral to the heating
ventilation and air conditioning unit and 18B518
wiring), and the Air conditioning cycling switch
(in the engine bay as part of the 9K499 wiring
[via the 14401 and 14K024 harnesses]). Additional
load on this line is limited, so air conditioning on
is only available as a signal (300mA) for voltage
sensing or powering of a relay – powering
another device directly is Not recommended.
Where additional current is required from either
output, a standard relay should be used, please
refer to Relay Figures E75017-E75021.
The Special Vehicle Option Auxiliary Fuse Box is
recommended as the most suitable power
source for these relays. Please consult your local
National Sales Company representative for
availability.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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