Page 4162 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof\fp\bnel\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi
ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\fp\bnel\f Mill\fout\fthe\fspot\fwelds.\f
3.
Roof\fp\bnel\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bpprox.\f170°\fC).\f
\f
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Page 4165 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bh: Glass Roof Panel, VIN Pla\be
Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof,\ffront\fp\brti\bl\fsection\f
Roof,\fre\br\fp\brti\bl\fsection\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fP\bnor\bmic\froof,\f
t\bi
lg\bte,\fdoors,\fwindshield,\fside\fwindows,\f
he\bdliner,\finterior\ftrim\fp\bnels\f\bnd\fre\br\f
lights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\f(re\br\fp\brti\bl\fsection)\f Mill\fout\fthe\fspot\fwelds.\f
3.
Roof\f(re\br\fp\brti\bl\fsection)\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f (\bpprox.\f170°\fC).\f
\f
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Page 4168 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof\fp\bnel\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi
ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\fp\bnel\f Mill\fout\fthe\fspot\fwelds.\f
3.
Re\br\froof\fp\bnel\f Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
fr
ont\fside\fof\fthe\fvehicle..\f
4. Roof\fp\bnel\f He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bp
prox.\f170°\fC).\f
\f
\f\f
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Page 4282 of 4402
Paint - \beneral \fnformation - Health and
Safety PrecautionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral instructions for the paint shop and handling paint materials
H\b
z\brdous\f\bre\bs\fin\frep\bir\fp\bint\fshops:\f\f
D\bnger\ffrom\ffires,\fexplosions\f\bnd\fhot\fsurf\bces.\f\f
D\bngers\fto\fhe\blth\f\bnd\fs\bfety\ffrom\fthe\feffects\fof\fh\brmful\fsubst\bnces\fbec\buse\fof\ftheir\f
\bbs
orption\fthrough\fthe\fskin\f\bnd/or\finh\bl\btion.\f\f
D\bngers\fc\bused\fby\felectricity,\fcompressed\f\bir,\fpower\ftools\f\bnd\fnoise.\f\f
WARNING:\fDuring\fp\binting\fwork\fthere\fis\f\bn\fincre\bsed\fd\bnger\fof\ffire\for\fexplosion.\f
Pre
vent\f\bny\fsp\brks\fbeing\fcre\bted.\fFire,\fn\bked\flights\f\bnd\fsmoking\f\bre\fforbidden.\f\f
Me\bsures:\f
We\br\fprotective\ffootwe\br\fm\bde\ffrom\f\bnti-st\btic\fm\bteri\bl.\f\f
Only\fuse\ftools\fm\bde\fof\fwood,\fbr\bss\for\fcopper\fto\fcle\bn\fst\bnds\f\bnd\fextr\bction\fducts.\fDo\f
no
t\fuse\ftools\fm\bde\fof\fsteel.\f
Only\ffill\for\fdec\bnt\fp\bint\fm\bteri\bls\fin\f\b\fspeci\blly\fm\brked\f\bre\b.\f\f
A s
\fwell\f\bs\fthese\fgener\bl\finstructions\fon\fthe\fd\bngers\fin\frep\bir\fp\bint\fshops,\f\bll\fn\btion\bl\f\bnd\f
intern\btion\bl\fregul\btions\fmust\fbe\fobserved:\f
He\blth\f\bnd\fS\bfety\f\bt\fWork\fAct\f\f
Ordin\bnce\fon\fH\bz\brdous\fSubst\bnces\f\f
Technic\bl\fRules\ffor\fH\bz\brdous\fSubst\bnces\f\f
Regul\btions\ffor\fthe\fPrevention\fof\fIndustri\bl\fAccidents\f\f
EU\fDirective\fon\fH\bz\brdous\fSubst\bnces,\f98/24/EU\f\f
EU\fDirective\fon\fNoise,\f2003/10/EU\f\f
EU\fDirective\fon\fVol\btile\fOrg\bnic\fCompounds\f(VOC),\f1999/13/EU,\f2001/81/EU,\f
20
04/42/EU\f\f
S\bfety\finstructions\fof\fequipment\f\bnd\ftool\fm\bnuf\bcturers\f
Personal protection
Be
sides\fthe\fbody\f\bnd\flimbs,\fsever\bl\forg\bns\fvit\bl\fto\flife\f\bre\fin\fvery\fp\brticul\br\fd\bnger.\f
Bec\buse\fd\bm\bge\fis\fmostly\firrep\br\bble,\fspeci\bl\f\bttention\f\bnd\fcomprehensive\fprotection\f\bre\f
necess\bry.\f
WARNING:\fSolvents\fc\buse\fd\bm\bge\fto\fthe\fhe\blth\fthrough\f i
nh\bl\btion.\fSpl\bshes\fin\fthe\f
eyes\for\fon\fthe\fskin\fc\bn\fc\buse\fbodily\fh\brm.\fWhen\fworking\fwith\fsolvents,\f\blw\bys\fuse\f
suit\bble\fme\bns\fof\fprotection.\f
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Page 4355 of 4402
concerning\fpossible\fsh\bdes,\fit\fm\by\fh\bppen\fth\bt\fthe\fmixed\fcolor\fsh\bde\fdoes\fnot\fex\bctly\f
m\btch\fthe\fvehicle\fcolor.\f
In\fthese\fc\bses,\fsh\bding\fmust\fbe\fdone.\fBec\buse\fthere\fis\fno\ffixed\fformul\b\ffor\fthis,\f
experience\f\bnd\f\b\ftr\bined\feye\f\bre\fimport\bnt.\fSome\frules\fmust\fbe\ffollowed\ffor\fsh\bding.\f
NOTE:\fSelf-m\bde\fcolor\fs\bmple\fpl\btes\fof\fthe\fcurrent\fcol
ors\f\bre\fvery\fhelpful\ffor\f
determining\fthe\fcolor\fsh\bde.\fRefer\fto\fthe\fch\bpter\fColor\fDetermin\btion\f\bnd\fColor\fTheory.\f\f
When\fsh\bding,\fif\fpossible\fonly\fuse\fthe\fp\bint\fmixture\fth\bt\fis\f\blso\f\bllotted\fin\fthe\fcolor\f
sh
\bde\fformul\b.\f\f
Observe\fthe\frules\fconcerning\fcontr\bry\fcolors\f(complement\bry\fcolors)\f\bnd\fp\brtner\fcolors\f
\bcc
ording\fto\fthe\fOsw\bld\fcolor\fcircle.\f\f
Complement\bry\fcolors\f\bre\fnot\frecommended\fduring\fsh\bding\fbec\buse\fthey\fmutu\blly\f
in
hibit\f\bnd\fle\bd\fto\fmuddy\fmixtures.\f\f
Sanding marks
I n
\fcert\bin\fcircumst\bnces,\fthe\frecommended\fs\bnding\fmethods\fup\fto\fnow\f\bre\fno\flonger\f
suit\bble\ffor\flight\fmet\bllic\fcolor\fsh\bdes.\fWet\fs\bnding\fwith\fgr\bde\fP1200\fp\bper\for\f\b\fgrey\f
s\bnding\fp\bd\fc\bn\fc\buse\fs\bnding\fscr\btches\fwhich\fc\bn\fbecome\fvery\fvisible\funder\fcert\bin\f
lights.\f\f
In\forder\fto\f\bchieve\f\bn\fexcellent\fp\bint\fresult\fon\fdifficult\fcolor\fsh\bdes,\ffollow\fthese\fworking\f
rules:\f\f
S\bnd\ffiller\f\bs\fbefore,\frub\fdown\f\bre\b\fto\fbe\fp\binted\fwith\f3M\fultr\b\ffine\fm\btting\fsponge\f\bnd\f
3M
\fm\btting\fgel.\f\f
S\bnd\ffiller\f\bs\fbefore,\frub\fdown\f\bre\b\fto\fbe\fp\binted\fwith\fso\bked\f3M\fwet\fs\bnd\fp\bper\fP1500\f
-\f
P2000.\f\f
S\bnd\ffiller\f\bs\fbefore,\frub\fdown\f\bre\b\fto\fbe\fp\binted\fwith\f3M\f260\fL\fP1000\feccentric\f
(I
nterf\bce\fP\bd).\f\f
\fmproving touch-up work
Du
ring\f\bpplic\btion\fof\fspeci\bl\feffect\fb\bse\fp\bints,\fthe\feffect\fp\brticles\f\blign\fthemselves\fex\bctly\f
p\br\bllel\fto\fthe\fsurf\bce\fin\fthe\fp\bint\fl\byer\fwhile\fit\fis\fstill\fliquid.\fThis\fme\bns\f\b\fp\brticul\br\f
thickness\fof\fthe\fp\bint\fl\byer\fis\frequired.\f
Bec\buse\fduring\fp\binting\fthe\fl\byer\fthickness\fin\fthe\ftr\bnsition\fzones\freduces\ffrom\fnorm\bl\fto\f
zero,\fthe\feffect\fp\brticles\fc\bn\fno\flonger\f\blign\fthemselves.\fThis\fle\bds\fto\flighter,\fd\brker\for\f
cloudy\fzones.\f
If\f1-component\fcle\br\fl\bcquer\fis\fspr\byed\fbefore\fthe\fb\bse\fco\bt,\fthis\feffect\fis\fprevented.\fAn\f
optic\blly\fperfect\ftr\bnsition\fwill\fresult.\f
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