2006 FORD S-MAX drive

wheel bolts fuel reserve remove seats spark plugs alternator belt oil additives

Page 329 of 4402

$FORD S-MAX 2006 Service Repair Manual Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—2.0L Dur\b\forq-TDCi (100kW/136PS) - DW-C/2.0L Dur\b\forq-TDCi (85kW/115PS) - DW/2.2L Dur\b\forq-TDCi (129kW/175PS) - DW/2.0L Dur\b\forq-TDCi (103kW/1$

Page 345 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Lo\bk Cont\fol - Stability Assist - Anti- Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Des\b\fiption and Ope\fation \f\f Des\b\fiption Y\bw\fr\bte\fsensor\f\bnd$

Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
Стр. 1 из 2
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Page 355 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bSystem\b\f\bGeneral\bInformation\b\f\b Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Special\bTool(s)\b Gen eral\bEquipment\b Inspection\band\bVerif$

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Tire\fpressure(s)\f\f
Accessory\fdrive\fbelt\f\f
Loose\ftie-rod\fend(s)\f\f
Tie-rod(s)\f\f
Steering\fge\br\fhousing\f\f
Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or

\fb\bll\fjoints\f\f
Loose\fpinch\fbolts\fon\fsteering\f
co

lumn\fsh\bft\fflexible\fcoupling\f\f
Wheels\f\bnd\ftires\f\f
Power\fsteering\flines\ffluid\fle\bks\f\f
Steering\fge\br\fbellows\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\felectric\bl\fconnectors\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\fret\bining\fscrew\f\f
Fuses\f\f
Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
8
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Page 361 of 4402

$FORD S-MAX 2006 Service Repair Manual 3.3.\b Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f 4. 4.\b Connect\fthe\f\bir$

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f
Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f
If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f
If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE

FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 7 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
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Page 370 of 4402

$FORD S-MAX 2006 Service Repair Manual Power S\beering \f Power S\beeringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\bion and Opera\bion Electro-hydr\bulic\fpower\fsteering\f(EHPS)\f Th e\fEHPS\fsystem\fuses\f\bn\felectric\blly\$

Page 376 of 4402

$FORD S-MAX 2006 Service Repair Manual Vehicles\fwith\f2.5L\fengine\f Vehicles\fwith\f2.0L\for\fdiesel\fengine\f Right-h\bnd\fdrive\fvehicles\f 10. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f f l exible\fpipe\fis\fnot\fforcibly\fbent.\f$

Page 377 of 4402

$FORD S-MAX 2006 Service Repair Manual Left-h\bnd\fdrive\fvehicles\f All\fvehicles\f 15. Torque:\b 1 \fNm\f 16. WARNING:\fBe\fprep\bred\fto\fcollect\f e s c\bping\ffluids.\f CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f \bre\fse\bled.\f$

Page 378 of 4402

$FORD S-MAX 2006 Service Repair Manual Ins\balla\bion 20. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f \b n other\ftechnici\bn.\f Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f s t eering\fge\br\fon\fthe\fdriver\fside.\f Torque:\b$

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