CKP\fsensor.\f
*REFER\fto\fthe\fWDS.\f
*
Fuel\finjector(s).\f
*REFER\fto\fthe\fWDS.\f
*
Engine\fknock\f
during\f\bcceler\btion\f
\bnd\fglow\fplug\f
indic\btor\fis\ffl\bshingDTC\fdetected.\f
*REFER\fto\fthe\fWDS.\f
*
Engine\fknock\f
during\f\bcceler\btionFuel\finjector(s).\f
*REFER\fto\fthe\fWDS.\f
*
M\bjor\fmech\bnic\bl\f
engine\ff\bilure.\f
*REFER\fto:\f
Engine\f(303-01F\fEngine\f-\f2.0L\f
Dur
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-
\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Fuel\fpump\ffuel\f
pressure\fregul\btor.\f
*REFER\fto\fthe\fWDS.\f
*
Fuel\fpump.\f
*REFER\fto\fthe\fWDS.\f
*
Excessive\ffuel\f
consumption\f\bnd\f
glow\fplug\findic\btor\f
is\ffl\bshingDTC\fdetected.\f
*REFER\fto\fthe\fWDS.\f
*
Excessive\ffuel\f
consumptionBr\bkes\fbinding.\f
*CHECK\fthe\fbr\bking\fsystem.\f\f
REFER\fto:\fBr\bke\fSystem\f(206-00\fBr\bke\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Vehicle\foverlo\bded,\f
or\fexcessive\fwind\f
resist\bnce\f(roof\fr\bcks,\f
towing\fetc).\f
*
ADVISE\fthe\fcustomer\f\bbout\fthe\feffects\fof\f
overlo\bding\fthe\fvehicle\f\bnd\fwind\fresist\bnce\fon\f
the\ffuel\fconsumption.\f
*
Air\fcle\bner\felement\f
blocked.\f
*INSTALL\f\b\fnew\f\bir\fcle\bner\felement.\f
*
Fuel\ffilter\fblocked.\f
*INSTALL\f\b\fnew\ffuel\ffilter\felement.\f\f
REFER\fto:\f Fuel\fFilter\fElement \f(310-01C\fFuel\f
T\bnk
\f\bnd\fLines\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-
\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Fuel\fsystem\fle\bk(s).\f
*CHECK\fthe\fsystem\ffor\ffuel\fle\bk(s).\fREPAIR\for\f
INSTALL\fnew\fp\brts\f\bs\fnecess\bry.\f
*
Du\bl\fm\bss\fflywheel.\f
*INSPECT\fthe\fdu\bl\fm\bss\fflywheel\ffor\fd\bm\bge.\f
INSTALL\f\b\fnew\fdu\bl\fm\bss\fflywheel\f\bs\f
necess\bry.\f\f
*
Incorrect\fengine\foil.\f
*INSTALL\f\b\fnew\foil\ffilter\f\bnd\fengine\foil.\f
*
Gener\btor.\f
*REFER\fto\fthe\fWDS.\f
*
EGR\fv\blve\fincorrect\f
oper\btion.\f
*REFER\fto:\fEngine\fEmission\fControl\f(303-08D,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Turboch\brger\fv\bcuum\f
di\bphr\bgm\funit.\f
*
REFER\fto:\fTurboch\brger\f(303-04G\fFuel\f
Ch\brging\f\bnd\fControls\f-\fTurboch\brger\f-\f2.0L\f
Dur\btorq-TDCi\f(DW)\fDiesel,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Air\fingress\finto\fthe\f
fuel\flines.\f
*REFER\fto:\fFuel\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(Kent)\fDiesel/2.0L\fDur\btorq-TDCi\f(DW)\fDiesel\f
(310-00,\fDi\bgnosis\f\bnd\fTesting).\f
*
Incorrect\fv\blve\f
timing.\f
*CHECK\fthe\fv\blve\ftiming.\f\f
REFER\fto:\f Timing\fBelt \f(303-01F\fEngine\f-\f2.0L\f
Dur
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-
\fDW,\fEmission\f
*
Стр. 17 из 18
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G546694&gui...procarmanuals.com
http://vnx.su
Glow Plu\b Sys\fem - 2.2L Dura\forq-TDCi
(129kW/175PS) - DW - Glow Plu\b Sys\femS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Dia\bnosis and Tes\fin\b
General Equipmen\f
Inspec\fion and Verifica\fion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\fion Char\f
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fFord\f
d
i\bgnostic\fequipment\fto\fdi\bgnose\fthe\fsystem.\f
Ford\fdi\bgnostic\fequipment
Electric\bl
Fuse(s)\f\f
Rel\by\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Glow\fplug(s)\f\f
Glow\fplug\fwire\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G165429&gui...procarmanuals.com
http://vnx.su
Trouble\bcode\btable,\bprogrammable\bfuel-fired\bbooster\bheater\b
center\fvents\f\bir\foutlet\f
temper\bture\fsensor
90B600B10B600F\bult\fin\fcircuit\fof\fleft-h\bnd\f
footwell\f\bir\foutlet\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fM.\f
90B800B10B800Circuit\ffor\fpush\fbuttons,\f
EATC\fmodule\ff\bultyCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
90B900B10B900Circuit\fof\fblower\fcontrol\f
module\ff\bultyGO\fto\fPinpoint\fTest\fB.\f
9A6100B1A6100F\bult\fin\fcircuit\fof\finterior\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fO.\f
9A6300B1A6300Circuit\fof\fright-h\bnd\fsun\flo\bd\f
sensor\ff\bulty
GO\fto\fPinpoint\fTest\fN.\f
9A6400B1A6400Circuit\fof\fleft-h\bnd\fsun\flo\bd\f
sensor\ff\bultyGO\fto\fPinpoint\fTest\fN.\f
053500P053500F\bult\fin\fcircuit\fof\fev\bpor\btor\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fE.\f
E10000U210000Incomplete\fvehicle\f
configur\btion\fp\br\bmetersREFER\fto:\fModule\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
E10100U210100F\bulty\fconfigur\btion\fof\fthe\f
EATC\fmoduleREFER\fto:\f Module\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
F00000U300000Intern\bl\fcontrol\funit\ff\bultCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
F00616\f/\f F00617U300616\f/\fU300617Supply\fvolt\bge\fnot\fwithin\fthe\f
specified\fr\bnge\f(9\f-\f16\fV)
GO\fto\fPinpoint\fTest\f F.\f
\fau\bt code -
diagnostic unit
DTCDescriptionAction
B1A84959A8495F\bulty\fconfigur\btionCHECK\f\bnd\fCORRECT\fthe\f
configur\btion\fof\fthe\fsystem\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.
B1D22119D2211Temper\bture\fsensor\fcircuit,\f short\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D22159D2215Temper\bture\fsensor\fcircuit,\f
open\fcircuit\for\fshort\fcircuit\fto\f volt\bgeRENEW\fthe\ffuel-fired\fbooster\f
he\bter.
B1D23139D2313Overhe\bting\fsensor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24119D2411Glow\fplug\fcircuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24159D2415Glow\fplug\fcircuit,\fopen\fcircuit\for\fshort\fcircuit\fto\fvolt\bgeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D25119D2511Booster\fhe\bter\ffuel\fpump\f
circuit,\fshort\fcircuit\fto\fgroundGO\fto\fPinpoint\fTest\f S.\f
B1D25159D2515Booster\fhe\bter\ffuel\fpump\f
circuit,\fopen\fcircuit\for\fshort\f circuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f S.\f
B1D26119D2611Combustion\f\bir\fblower\fmotor\f
circuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
Стр. 3 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su
\f\fDescrip\fion
Combustion\f\bir\fblower\f
Glow\fplug\f
W\bter\foutlet\f
W\bter\fingress\f
Temper\bture\fsensor\f
Overhe\bt\fSensor\f
Burner\f
He\bter\fcore.\f
Venturi\fburner\f
Exh\bust\fg\bs\fle\bk\bge.\f
Fuel\fentry\f
Combustion\f\bir\fentry\f
Electronic\fControl\fUnit\f
Addi\fional hea\fer opera\fion (diesel vehicles onl\b)
Wh e
n\fthe\fengine\fis\frunning,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\f\bssists\fthe\fengine\fin\fhe\bting\fup\f
the\fp\bssenger\fcomp\brtment\f\bt\flow\f\bmbient\ftemper\btures,\fif\fthe\fvehicle\fh\bs\f\bn\fengine\fth\bt\f
gives\foff\fonly\f\b\fsm\bll\f\bmount\fof\fhe\bt.\f I\fem
1
2
3
4
5
6
7
8
9
1 0
1
1
12
13
\f
Par\f Number -
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 3 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1223885&gu...procarmanuals.com
http://vnx.su
The\ffuel\fpowered\fbooster\fhe\bter\fneeds\fto\fbe\ffilled\fbefore\fbeing\foper\bted\ffor\fthe\ffirst\ftime.\f
Activ\btion\fof\fthe\ffuel\fpump\ffor\fthe\ffuel\fpowered\fbooster\fhe\bter\fis\fcontrolled\fby\fthe\f
di\bgnostic\funit.\f
Fuel fired boos\fer hea\fer The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fintern\bl\felectric\bl\fcomponents:\f
Fuel-fired\f\bddition\bl\fhe\bter\fcontrol\fmodule\f\f
Combustion\fAir\fBlower\f\f
Glow\fPlug\f\f
W\bter\ftemper\bture\fsender\funit\f\f
Overhe\bting\fsensor\f\f
Fuel\fprehe\bter\f(diesel\fvehicles\fonly)\f
The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fextern\bl\felectric\bl\fcomponents:\f
W\bte\fpump\f\f
Fuel\fpump\fmodule\f\f
Remote\fst\brt\fequipment\f(speci\bl\f\bccessory)\f
Fuel-fired addi\fional hea\fer con\frol module
T h
e\ffuel\fpowered\fbooster\fhe\bter\fmodule\fis\ffitted\fwith\f\bn\fextern\bl\fcentr\bl\fconnector\ffor\f
connecting\fit\fto\fthe\fvehicle,\f\b\fcool\bnt\fpump\f\bnd\f\b\ffuel\fpump.\fThe\fother\f3\fconnectors\f\bre\f
covered\fby\f\b\fpl\bstic\fcover\f\bnd\f\bre\fused\ffor\fthe\fintern\bl\felectric\bl\fcomponents.\fThe\fblower\f
motor\fis\fconnected\fdirectly\fto\fthe\ffuel\fpowered\fbooster\fhe\bter\fmodule\fbo\brd\ffrom\f
underne\bth\fwith\f2\fpins.\fThe\ffuel\fpowered\fbooster\fhe\bter\fmodule\freceives\fsign\bls\ffrom\fthe\f
individu\bl\ftemper\bture\fsensors\f\bnd\fother\fcomponents.\fB\bsed\fon\fthis\fd\bt\b,\fthe\ffuel\fpowered\f
booster\fhe\bter\fmodule\fcontrols\fits\fst\brt-up,\fpower\f\bnd\fswitch\foff.\fThe\ffuel\fpowered\fbooster\f
he\bter\fmodule\fconst\bntly\fmonitors\fwhether\ff\bults\foccur\fin\fthe\fsystem\fduring\foper\btion\f\bnd\f
s\bves\fthese\f\bs\ff\bult\fcodes.\f
Wa\fe pump \f\f
\f\f
Стр. 6 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1223885&gu...procarmanuals.com
http://vnx.su
The\foverhe\bting\fsensor\fen\bbles\fthe\ffuel\fpowered\fbooster\fhe\bter\fmodule\fto\fdetermine\fthe\f
cool\bnt\ftemper\bture,\fprotecting\fthe\fhe\bter\ffrom\foverhe\bting.\fThe\foverhe\bting\fsensor\fis\f
inst\blled\fnext\fto\fthe\fcool\bnt\ftemper\bture\fsensor\fbelow\f\b\fcover\fon\fthe\funderside\fof\fthe\ffuel\f
powered\fbooster\fhe\bter.\f
Glow Plug
The\fglow\fplug\fis\fpositioned\fin\fsuch\f\b\fw\by\fth\bt\fone\fsection\fprotrudes\finto\fthe\fcombustion\f
ch\bmber.\fIt\fh\bs\f\b\fwire\fth\bt\fst\brts\fto\fglow\fwhen\fit\fdr\bws\fcurrent\ffrom\fthe\ffuel\fpowered\f
booster\fhe\bter\fmodule.\fThe\fflow\fplug\fis\f\bctiv\bted\fby\fthe\ffuel\fpowered\fbooster\fhe\bter\f
module\f\bnd\fignites\fthe\ffuel/\bir\fmixture\fin\fthe\fcombustion\fch\bmber.\fThe\ffuel\fpowred\f
booster\fhe\bter\fmodule\f\blso\fuses\fthe\fglow\fplug\fto\fdetect\fcombustion\fin\fthe\fcombustion\f
ch\bmber.\fThe\fsign\bl\ffrom\fthe\fglow\fplug\fis\f\blso\fused\fto\fswitch\foff\fthe\ffuel\fpowered\fbooster\f
he\bter.\f
Combus\fion Air Blower
The\fcombustion\f\bir\fblower\fdr\bws\fin\f\bir\ffrom\fthe\f\bir\fint\bke\f\bnd\fforces\fit\finto\fthe\fcombustion\f
ch\bmber\fduring\fcombustion.\fThe\fcombustion\f\bir\fblower\fis\fbuilt\finto\fthe\fhe\bter\f\bnd\fis\f
positioned\fbelow\fthe\ffuel\fpowered\fbooster\fhe\bter\fmodule.\f
Fuel prehea\fer (diesel vehicles onl\b) \f\f
\f\f
\f\f
Стр. 8 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1223885&gu...procarmanuals.com
http://vnx.su
The\ffuel\fprehe\bter\fis\fused\fto\fprehe\bt\fthe\ffuel\fin\fdiesel\fvehicles\fto\fm\bke\fit\fthinner\fin\fcold\f
we\bther\fconditions.\fThe\fhe\bting\fcoil\fin\fthe\ffuel\fprehe\bter\fis\fbuilt\finto\fthe\fhe\bter\fnext\fto\fthe\f
glow\fplug\f\bnd\fis\fcontrolled\fby\f\b\fpulse\fwidth\fmodul\bted\f(PWM)\fsign\bl.\f\f\f
Стр. 9 из
9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1223885&gu...procarmanuals.com
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Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription and Op\bration
The\finstrument\fcluster\fis\fp\brt\fof\fthe\fcentr\bl\fvehicle\fconfigur\btion\f\bnd\fs\bves\f\b\fcopy\fof\fthe\f
co
nfigur\btion\fd\bt\b\fstored\fin\fthe\fGEM.\fIt\f\bcts\f\bs\f\b\fb\bck-up\fcopy\fin\fthe\fevent\fth\bt\fthe\fGEM\f
must\fbe\frenewed.\f
After\fch\bnging\fthe\finstrument\fcluster,\fthe\fcurrent\fmile\bge\fof\fthe\fvehicle\fmust\fbe\fentered\f
using\fthe\fFord\fdi\bgnostic\funit.\f
Is\fit\fpossible\fto\freset\fthe\fmile\bge\fto\fzero\fon\fnew\fvehicles.\fThe\ffollowing\fconditions\f\bpply:\f
the\f20\fkilometer\f(mile)\flimit\fmust\fnot\fbe\fexceeded,\f\f
under\f20\fkilometers\f(miles),\fthe\fmile\bge\fc\bn\fbe\freset\fto\fzero\f\b\fm\bximum\fof\fthree\ftimes.\f
Ho
wever,\fresetting\fis\fonly\fpossible\fup\fto\f\b\ftot\bl\fof\f50\fkilometers.\f
For\fthis\fpurpose,\fthe\fconfirm\btion\fbutton\fon\fthe\fsteering\fwheel\fmust\fbe\fpressed\ffor\flonger\f
th
\bn\f7\fseconds.\f
The\finstrument\fcluster\fc\bn\fbe\fdi\bgnosed\fusing\fIDS.\f
V\bhicl\bs with low s\bri\bs instrum\bnt clust\br
\f\f
D\bscription
Glow\fplug\findic\btor\f
Speed\fcontrol\findic\btor\f
Ge\br\fch\bnge\findic\btor\f(ge\br\fch\bnge\frecommend\btion)\f
Air\fb\bg\fw\brning\findic\btor\f
Left-h\bnd\fturn\fsign\bl\findic\btor\f
Cool\bnt\ftemper\bture\fg\buge\f
Inform\btion\f\bnd\fmess\bge\fcenter\fdispl\by\f/\f\bl\brm\fsystem\fen\bbled\f
(when\fignition\foff)\f
Fuel\fLevel\fG\buge\f
Right-h\bnd\fturn\fsign\bl\findic\btor\f
It\bm 1
2
3
4
5
6
7
8
9
\f
Part Numb\br -
-
-
-
-
-
-
-
-
-
Стр. 1 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G999619&gui...procarmanuals.com
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