Page 1306 of 4402
Installati\bn 7. Lower\fthe\f
r\bd
i\btor\f\bnd\f
condenser\f
\bssembly\fby\f
\bpproxim\btely\f
70\fmm.\f
Torque: 25\f
Nm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
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Page 1309 of 4402
Engine C\b\bling - 2\f0L Duratec-HE
(107kW/145PS) - MI4/2\f0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Duratec-HE (118kW/160PS) - MI4 - Bl\bck
Heater
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Materials
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA
1. \f
2. \f
3. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
4. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
5. \f
6. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
\f\f
\f\f
\f\f
\f\f
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Page 1310 of 4402
Bleeding\f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
7. \f
8. Torque:\b 20\fNm
\f
9. \f
10. Torque:\b 60\fNm
\f
11. Torque:\b 24\fNm
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 1311 of 4402
Installati\bn 12.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
13. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fpipe\fis\fnot\f
tw
isted.\f
Torque:\b 48\fNm
\f
14. \f
15. \f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f2. \f\f 1.Mater\fal:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 55\fNm
\f
3. CAUTION:\fJointing\fcompound\fmust\fnot\f
b e
\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1312 of 4402
Torque:\b55\fNm\f
\f\f
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Page 1317 of 4402
13. Check\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel.\f
14. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
15. Torque: 8\fNm
\f
16. \f
17. Lower\fthe\fvehicle.\f
18. Allow\fthe\fengine\fto\fcool.\f
19. Fill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fto\f the\fMAX\fm\brk.\f
\f\f
\f\f
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Page 1319 of 4402
Filling
General \bqui\fment:
Fl
uid\fcont\biner\f
Loo
sen: 4\fturn(s)
\f
7. \f
8. \f
9. Torque: 8\fNm
\f
10. Lower\fthe\fvehicle.\f 1. \f\f If\fthe\fcooling\fsystem\fw\bs\fcompletely\f
dr
\bined,\ffill\fthe\ffluid\fcont\biner\fwith\fthe\ffull\f
cooling\fsystem\ffill\fc\bp\bcity\fplus\f0.5L\fof\f
\bddition\bl\fcool\bnt.\f
If\fthe\fcooling\fsystem\fw\bs\fp\brti\blly\fdr\bined,\f
fill\fthe\ffluid\fcont\biner\fwith\fthe\fremoved\f
\bnd\fspilled\f\bmount\fof\fcool\bnt\fplus\f1.0L\fof\f
\bddition\bl\fcool\bnt.\fWhen\fin\fdoubt\f\blw\bys\f
use\fthe\ffull\fcooling\fsystem\ffill\fc\bp\bcity\fplus\f
0.5L\fof\f\bddition\bl\fcool\bnt.\f
2. \f\f General \bqui\fment: Co
oling\fsystem\f
\f\f
\f\f
\f\f
\f\f
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Page 1321 of 4402
Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Therm\bstat
H\busing
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fCooling\fSystem\fDr\bining\f\bnd\fV\bcuum\f
Fil
ling \f(303-03B\fEngine\fCooling\f-\f2.0L\fEcoBoost\f
SC T
i\f(149kW/203PS)\f-\fMI4,\fGener\bl\fProcedures).
\f
2. \f
3. CAUTION:\fUse\fsuit\bble\fp\bper\fto\f\bbsorb\f
\bn
y\fesc\bping\ffluid.\f
General \bqui\fment: Ho
se\fcl\bmp\f
rem
over/inst\bller \f
4.CAUTION:\fUse\fsuit\bble\fp\bper\fto\f\bbsorb\f
\bn
y\fesc\bping\ffluid.\f
Torque: 10\fNm
\f
5. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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