2006 FORD S-MAX drive

module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING DOUBLE
LOCKING/UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f5,\fcircuit\fCPL02AA\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f
1
Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f
the\fdoor\flock\fcylinder.\f2
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST F : CIRCUIT OF THE PASSENGER CENTRAL LOCKING
MOTOR WITH DOUBLE LOCKING FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
F1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE PASSENGER DOOR MODULE AND
THE PASSENGER DOOR LOCK
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Disconnect\fp\bssenger\fdoor\flock\fC6PL64.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f\f

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f10,\fcircuit\fCPL65A\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(LHD).\f\f

or\f\f

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f10,\fcircuit\fCPL65AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(RHD).\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LHD\fvehicles: GO\fto\fF2.\f\f
RH D

\fvehicles: GO\fto\fF3.\f\f
F2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE \f\f
\f\f
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Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST K : CIRCUIT OF THE PASSENGER COMPARTMENT LOCKING
SWITCH FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fdriver\fdoor\fmodule\fC5PL01-B.\f2
Disconnect\fdriver\fdoor\flock\fC5PL63.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\f
h\brness\fside.\f4
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fK2 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL42A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
K2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fK3 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL43A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
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K3: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\fmodule\f
connector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL42A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fK4 .\f\f
K4: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\fmodule\f
connector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL43A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
GO\fto\fK5 .\f\f
K5: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
GO\fto\fK6 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
\f\f
\f\f
\f\f
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CPL42A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K6: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
GO\fto\fK7 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
CPL43A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K7: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING LOCKING)
Connect\fdriver\fdoor\fmodule\fC5PL01-B.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f2
Lock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f3
Is\f\b\fvolt\bge\fof\fmore\fth\bn\f3.5\fV\fme\bsured?\f
Y\fs GO\fto\fK8 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f1
Unlock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f
2
Is\f\b\fvolt\bge\fof\fless\fth\bn\f1.5\fV\fme\bsured?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
\f\f
\f\f
\f\f
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lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Стр. 34 из 34
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Interior\bTrim\ban\f\bOrnamentation\b-\bRear\bDoor\b
Trim\bPanelS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\ban\f\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fm\bnu\bl\fwindows\f
Ve

hicles\fwith\fpower\fwindows\f
501-125\f
Remover,\fGr\bb\fH\bndle\fCover
\f
Fl\bt-bl\bded\fscrewdriver 1.General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
2. \f
3

. \f
\f
\f\f
\f
Стр. 1 из 3
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Interior\bTrim\ban\f\bOrnamentation\b-\b
Loa\fspace\bTrim\bPanel—VIN\bPlate\bBo\fy\b
Style\bCo\fe:\bM
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ban\f\bInstallation\b
General\bEquipment\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Remove\fthe\fC-Pill\br\ftrim\fp\bnel.\fRefer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
St y

le\fCode:\fM \f(501-05\fInterior\fTrim\f\bnd\f
Orn

\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 35\fNm
\f
3. \f
4. \f 5.Genera\f\b
\f
\f\f
\f\f
Стр. 1 из 2
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Installation\b
Equipment:\b
Fl\bt-bl\bded\f
screwdriver
\f
6.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
If\fequipped.\f
1.
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
Стр. 2 из 2
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