2006 FORD S-MAX Ignition

child seat brake fluid suspension wheel bolt torque clutch wheelbase

Page 2794 of 4402

$FORD S-MAX 2006 Service Repair Manual Ambient\f\bir\ftemper\bture\findic\btor\f\f Electro-hydr\bulic\fpower\fsteering\f(EHPS)\fw\brning\findic\btor\f\f EHPS\fselect\findic\btor\f\f Clock/d\bte\f\f Aver\bge\ffuel\feconomy\findic\b$

Page 2795 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-lock\fBr\bking\fsystem\f(ABS)\fW\brning\fIndic\btor\f St\bbility\f\bssist\findic\btor\f P\brking\fbr\bke\fw\brning\findic\btor\f Br\bking\fsystem\findic\btor\f(h\bndbr\bke,\fbr\bke\ff\bult,\fbr\b$

Anti-lock\fBr\bking\fsystem\f(ABS)\fW\brning\fIndic\btor\f
St\bbility\f\bssist\findic\btor\f
P\brking\fbr\bke\fw\brning\findic\btor\f
Br\bking\fsystem\findic\btor\f(h\bndbr\bke,\fbr\bke\ff\bult,\fbr\bke\ffluid)\f
Speedometer\f
Ch\brging\fsystem\fw\brning\findic\btor\f
Low\foil\fpressure\fw\brning\findic\btor\f
Mess\bge\fcenter\f
Se\bt\fbelt\findic\btor\f
Ice\fw\brning\findic\btor\f
Re\br\fFog\fL\bmp\fIndic\btor\f
Front\ffog\fl\bmp\findic\btor\f
T\bchometer\f
He\bdl\bmp\findic\btor\f
High\fbe\bm\findic\btor\f
The\finform\btion\f\bnd\fmess\bge\fcenter\findic\btor\fillumin\btes\fif\f\b\fnew\fmess\bge\fis\fstored\fin\fthe\f
in
form\btion\fdispl\by.\fDepending\fon\fthe\fimport\bnce\fof\fthe\fmess\bge,\fthe\fdispl\by\flights\fup\fred\f
or\fyellow\f\bnd\frem\bins\flit\funtil\fthe\fc\buse\fof\fthe\ff\bult\fis\frectified.\fWhen\fthe\fignition\fis\f
switched\foff,\ffl\bshing\fof\fthe\fdispl\by\fshows\fthe\fst\btus\fof\fthe\f\bl\brm\fsystem,\fhowever,\f\bll\f
other\fw\brnings\ft\bke\fprecedence\f\bnd\fc\bn\finterrupt\fthe\ffl\bshing.\f\f
The\finstrument\fcluster\fis\fused\f\bs\f\b\fg\btew\by\ffor\fthe\ffollowing\fsystems:\f
Audio\funit\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\f\f
Video\fsystem\f\f
N\bvig\btion\fsystem\f(high\f\bnd\flow\flevel)\f\f
Cellul\br\fphone\fsystem\f
The\finstrument\fcluster\fg\btew\by\f\bllows\fd\bt\b\ffrom\fthe\fmodules\f\bnd\fsystems\fto\fcommunic\bte\f
t h

rough\fthe\fmid-
series\fcontroller\f\bre\b\fnetwork\f(CAN)\fbus\fto\fthe\fmodules,\fsystems\f\bnd\fd\bt\b\f
link\fconnector\f(DLC).\f
Mess\bge\fcenter\f
The\finform\btion\f\bnd\fmess\bge\fcenter\fis\f\b\fl\brge\fmonochrome\fdispl\by\f\bnd\findic\btes\fto\fthe\f
driver\fthe\ffollowing\finform\btion\f\bnd\fmess\bges\fin\f\b\ftext\for\fgr\bphic\bl\fdispl\by:\f
Odometer\f\f
Low\foil\fw\brning\findic\btor\f\f
Ch\bnge\foil\findic\btor\f\f
Br\bke\fp\bd\fwe\br\fw\brning\findic\btor\f\f
High\fcool\bnt\ftemper\bture\fw\brning\findic\btor\f\f
Powertr\bin\fw\brning\findic\btor\f\f
Low\fbr\bke\ffluid\fw\brning\findic\btor\f\f
Electronic\fp\brking\fbr\bke\fw\brning\findic\btor\f\f
Low\fw\bsher\ffluid\fw\brning\findic\btor\f\f
Low\ftire\fpressure\fw\brning\findic\btor\f\f
Door(s)\f\bj\br\findic\btors\f\f
Hood\f\bj\br\findic\btor\f\f
Liftg\bte\f\bj\br\findic\btor\f\f
Ambient\f\bir\ftemper\bture\findic\btor\f\f
Electro-hydr\bulic\fpower\fsteering\f(EHPS)\fw\brning\findic\btor\f\f
EHPS\fselect\findic\btor\f\f
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Page 2796 of 4402

$FORD S-MAX 2006 Service Repair Manual Clock/d\bte\f\f Aver\bge\ffuel\feconomy\findic\btor\f\f Aver\bge\fspeed\findic\btor\f\f Dist\bnce\fto\fempty\findic\btor\f\f Integr\bted\fdriver\finform\btion\f\f Fuel\ffired\fbooster\fhe\b$

Page 2797 of 4402

$FORD S-MAX 2006 Service Repair Manual Speedometer\f Cool\bnt\ftemper\bture\fg\buge\f Fuel\fLevel\fG\buge\f Selected\ftr\bnsmission\fr\bnge\f(vehicles\fwith\f\butom\btic\ftr\bns\bxle)\f Mile\bge\fre\bdings\f(trip\f\bnd\ftot\bl)\f Clock\f A$

Speedometer\f
Cool\bnt\ftemper\bture\fg\buge\f
Fuel\fLevel\fG\buge\f
Selected\ftr\bnsmission\fr\bnge\f(vehicles\fwith\f\butom\btic\ftr\bns\bxle)\f
Mile\bge\fre\bdings\f(trip\f\bnd\ftot\bl)\f
Clock\f
Ambient\ftemper\bture\f
Ice\fw\brning\findic\btor\f
Ge\br\fch\bnge\findic\btor\f(ge\br\fch\bnge\frecommend\btion)\f
Glow\fplug\findic\btor\f
Low\ffuel\flevel\findic\btor\f(\bt\f\bbout\f8L\ft\bnk\fcontents)\f
Se\bt\fbelt\findic\btor\f
Forw\brd\fAlert\f(\bd\bptive\fspeed\fcontrol\fsystem)\f
Speed\fcontrol\findic\btor\f
Inform\btion\f\bnd\fmess\bge\fcenter\findic\btor\f
Trip\fcomputer\f
T\bchometer\f
Ch\brging\fsystem\fw\brning\findic\btor\f
Br\bking\fsystem\findic\btor\f(h\bndbr\bke,\fbr\bke\ff\bult,\fbr\bke\ffluid)\f
Re\br\fFog\fL\bmp\fIndic\btor\f
Front\ffog\fl\bmp\findic\btor\f
He\bdl\bmp\findic\btor\f
High\fbe\bm\findic\btor\f
Displ\by\ffor\f"door\f\bj\br"\fw\brning,\ftire\fpressure\fmonitoring,\f\bd\bptive\f
speed\fcontrol\f\bnd\ff\bult\fmess\bges\f
Displ\by\ffor\fselect\bble\ffunctions\f
The\finform\btion\f\bnd\fmess\bge\fcenter\findic\btor\fillumin\btes\fif\f\b\fnew\fmess\bge\fis\fstored\fin\fthe\f
in
form\btion\fdispl\by.\fDepending\fon\fthe\fimport\bnce\fof\fthe\fmess\bge,\fthe\fdispl\by\flights\fup\fred\f
or\fyellow\f\bnd\frem\bins\flit\funtil\fthe\fc\buse\fof\fthe\ff\bult\fis\frectified.\fWhen\fthe\fignition\fis\f
switched\foff,\ffl\bshing\fof\fthe\fdispl\by\fshows\fthe\fst\btus\fof\fthe\f\bl\brm\fsystem,\fhowever,\f\bll\f
other\fw\brnings\ft\bke\fprecedence\f\bnd\fc\bn\finterrupt\fthe\ffl\bshing.\f\f
The\fhigh-series\finstrument\fcluster\fh\bs\f\b\fcolored\fTFT\fdispl\by\fwith\fenh\bnced\fdispl\by\f\bnd\f
oper\bting\ffunctions\ffor\fthe\ffollowing\fsystems:\f\f
N\bvig\btion\f\f
In-c\br\fentert\binment\f\f
Telephone\fsystem\f\f
Trip\fcomputer\f
12
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http://vnx.su

Page 2798 of 4402

$FORD S-MAX 2006 Service Repair Manual Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and T\bsting G\bn\bral Equipm\bnt Insp\bction and V\brification 1. 1. Verify\fthe\fcustomer\fconc$

Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\bsting
G\bn\bral Equipm\bnt
Insp\bction and V\brification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Insp\bction Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\fenter\fthe\finstrument\f
c
luster\fSelf-Di\bgnostic\fMode.\f
S\blf\fDiagnostic Mod\b
NOTE:\fThe\fOK\fbutton\fis\floc\bted\fon\fthe\fsteering\fwheel\f r
ight-h\bnd\fside\fswitch.\f
1. 1.
To\fenter\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode.\fSimult\bneously\fpress\f\bnd\f
h
old\fthe\fOK\fbutton\f\bnd\fturn\fthe\fignition\fswitch\ffrom\fposition\f0,\fto\fposition\fII.\f
2. 2.
Entry\fto\fthe\fSelf-Di\bgnostic\fMode\fis\fconfirmed\fwhen\f'TEST'\fis\fdispl\byed\fin\fthe\f
i
nform\btion\f\bnd\fmess\bge\fcenter\fdispl\by.\fThe\fset\fbutton\fmust\fbe\frele\bsed\fwithin\f
three\fseconds\fof\f'TEST'\fbeing\fdispl\byed\for\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-
Di\bgnostic\fMode.\f
3. 3.
To\fn\bvig\bte\fthrough\for\fskip\f\bny\fof\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode\f
t
ests,\fpress\fthe\fOK\fbutton.\fIf\fthe\fOK\fbutton\fis\fpressed\ffor\fmore\fth\bn\f3\fseconds\f
between\ftests,\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-Di\bgnostic\fMode.\f
4. 4.
The\fSelf-Di\bgnostic\fMode\fis\fde\bctiv\bted\fwhen\fthe\fignition\fswitch\fis\fturned\fto\fthe\f
O
FF\fposition\for\flow\fb\bttery\fvolt\bge\fis\fdetected.\f
5. 5.
If\finput\fd\bt\b\fto\fthe\finstrument\fcluster\fis\fmissing\for\finv\blid,\fthe\finform\btion\f\bnd\f
m
ess\bge\fcenter\fwill\fdispl\by\f'----'\f
6. 6.
If\fthe\fSelf-Di\bgnostic\fMode\fc\bnnot\fbe\f\bccessed,\fuse\fthe\f F
ord\f\bpproved\fdi\bgnostic\f
too
l \fto\fdi\bgnose\fthe\finstrument\fcluster.\f
NOTE:\fAddition\bl\ftests\f\bre\f\bv\bil\bble\f\bfter\fthe\ffollow i
ng\fSelf-Di\bgnostic\fMode\ftests,\fbut\f
\bre\fnot\f\bpplic\bble\ffor\fthis\fdi\bgnostic.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Engine\foil\ffilter\f\f
Engine\foil\flevel\f\f
Engine\fcool\bnt\ftemper\bture\f(ECT)\fsensor\f\f
Engine\fcool\bnt\flevel\f\f
Thermost\bt\f\f
Coll\bpsed\for\fd\bm\bged\ffuel\ft\bnk\f\f
Door\f\bdjustment\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Instrument\fcluster\f\f
Light\femitting\fdiode(s)\f(LED)(s)\f
Стр. 1 из 3
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Page 2820 of 4402

$FORD S-MAX 2006 Service Repair Manual TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f A1: CHECK CIRCUITS CR201A (BU/OG) AN\b CR203A (GY/VT) FOR SHORT TO GROUN\b WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsup$

TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1: CHECK CIRCUITS CR201A (BU/OG) AN\b CR203A (GY/VT) FOR SHORT TO
GROUN\b
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS),\for\f
\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\fSRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\ftests\f\bre\fto\fbe\fc\brried\fout\fwith\fthe\fs\bfety\fbelt\funbuckled.\f
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fRCM\fC3R114.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRCM\fC3R114\f
(driver\fside)\fpin\f25,\fcircuit\fCR201A\f(BU/OG),\f
h\brness\fside\f\bnd\fground;\f\bnd\fbetween\fthe\fRCM\f
C3R114\f(p\bssenger\fside)\fpin\f30,\fcircuit\fCR203A\f
(GY/VT),\fh\brness\fside\f\bnd\fground.\f3
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Ye\f INSTALL\f\b\fnew\fRCM.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f(RCM) \f(501-
20B

\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No Driver\fside.\f GO\fto\fA2.\f\f
P\bss

enger\fside.\f GO\fto\fA4.\f\f
A2: CHECK CIRCUIT CR201A (BU/OG) FOR OPEN CIRCUIT
Disconnect\fDriver\fSide\fUnderse\bt\fConnector\f
C3HS03.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fside\f
underse\bt\fconnector\fC3HS03\fpin\f14,\fcircuit\fCR201A\f
(BU/OG),\fh\brness\fside\f\bnd\fthe\fRCM\fC3R114\fpin\f25,\f
circuit\fCR201A\f(BU/OG),\fh\brness\fside.\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Ye\f
GO\fto\fA3.\f\f
No R

EPAIR\fcircuit\fCR201A\f(BU/OG).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
A3: CHECK CIRCUIT RR155E (GY) FOR GROUN\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fside\f
underse\bt\fconnector\fC3HS03\fpin\f13,\fcircuit\fRR155E\f
(GY),\fh\brness\fside\f\bnd\fground.\f
1
\f\f
\f\f
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Page 2823 of 4402

$FORD S-MAX 2006 Service Repair Manual No REPAIR\fcircuit\fRR155B\f(GY).\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f PINPOINT TEST B : THE SAFETY BELT IN\bICATOR IS ILLUMINATE\b CONTINUOUSLY. TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTI$

No REPAIR\fcircuit\fRR155B\f(GY).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : THE SAFETY BELT IN\bICATOR IS ILLUMINATE\b
CONTINUOUSLY.
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1: CHECK THE \bRIVER/PASSENGER SAFETY BELT SWITCH(ES)
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\ftests\f\bre\fto\fbe\fc\brried\fout\fwith\fthe\fs\bfety\fbelt\funbuckled.\f
De\bctiv\bte\fthe\fSRS.\f1
Ignition\fswitch\fin\fposition\f0.\f2
Disconnect\fDriver\fSide\fUnderse\bt\fConnector\f
C3HS03,\fP\bssenger\fSide\fUnderse\bt\fConnector\f
C3HS08.\f3
Ignition\fswitch\fin\fposition\fII.\f4
Is\fthe\fs\bfety\fbelt\findic\btor\fillumin\bted?\f
Ye\f For\fp\bssenger\fside,\f GO\fto\fB2.\fFor\fdriver\fside,\f
GO\fto\f
B5.\f\f
No I
NSTALL\f\b\fnew\fs\bfety\fbelt\fbuckle(s)\f\bs\frequired.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
B2: CHECK CIRCUIT VR212A (YE/GN) FOR OPEN
Disconnect\fRCM\fC3R114.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRCM\fC3R114\f
pin\f33,\fcircuit\fVR212A\f(YE/GN),\fh\brness\fside\f\bnd\f
the\fp\bssenger\fside\funderse\bt\fconnector\fC3HS08\fpin\f
11,\fcircuit\fVR212A\f(YE/GN),\fh\brness\fside.\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Ye\f GO\fto\fB3.\f\f
No R

EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
B3: CHECK CIRCUIT RR155B (GY) FOR GROUN\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fside\f
underse\bt\fconnector\fC3HS08\fpin\f12,\fcircuit\fRR155B\f
(GY),\fh\brness\fside\f\bnd\fground.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Ye\f
\f\f
\f\f
Стр. 5 из
6
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Page 2824 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fB4.\f\f No R EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.\f B4: CHECK THE PASSENGER SEAT MAT MIN\bER FOR OPEN CIRCUIT NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnoth$

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