2006 FORD GALAXY additive

Paint - \beneral \fnformation - Factory
Paint ApplicationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral fundamentals of paint technology
P\bi

nt\fis\f\b\fpigment-cont\bining\fliquid\fwhich\fundergoes\fchemic\bl\f\bnd/or\fphysic\bl\fprocesses\f
\bfter\fit\fh\bs\fbeen\f\bpplied\fto\f\b\fsurf\bce,\fso\fch\bnging\finto\f\b\fsolid\ffilm\fcovering.\f
Rep\bir\fp\bint\fconsists\fof\fbinder,\fpigments,\ffiller\f\bnd\fsolvent.\f
NOTE:\fOrg\bnic\fsolvent\fis\fbeing\frepl\bced\fby\fsolvent\fb\bs
ed\fon\fw\bter.\f
Constituents\fof\fp\bint\f

Binder\f
Mo

stly\fsemi-fluid\fresins\fwhich\fbind\ftogether\fthe\fother\fcomponents\fof\fthe\fp\bint\fwhen\fit\f
dries.\f
M\bkes\fthe\fp\bint\fdur\bble.\f
Ensures\fgood\fsurf\bce\fcover\bge.\f

Pigments\f
Fi
ne,\fcolored\fpowders,\fwhich\fgive\fcolor\fto\fthe\fp\bint.\f
Cover\fthe\fcomponents\fbelow\f(covering\fpower).\f

Additives\f
Ad
ditives\fgive\fthe\fp\bint\fspeci\bl\fproperties.\f
e.g.\fflow\fimprover,\fsoftener,\fdrying\f\bcceler\btor,\fthickener.\f

Solvent\f
Th
ins\fthe\fp\bint\f\bnd\f\bllows\fit\fto\fflow\fmore\ffreely.\f
Ev\bpor\btes\fduring\fdrying.\f
Painting process and corrosion protection.
In
\fproduction,\fp\binting\fconsists\fof\findividu\bl\fsteps\fwhich\f\bre\foptim\blly\fm\btched\fto\fe\bch\f
other.\f
Bodywork\fconsists\f\blmost\fentirely\fof\fsteel\fp\bnels\fwhich\fh\bve\fbeen\fpre-co\bted\fwith\fzinc.\f
The\fzinc\fl\byer\fis\fbetween\f5-10\fµm\fthick\f\bnd\f\bcts\f\bs\fthe\ffirst\fcorrosion\fprotection\fl\byer\fof\f
the\fsteel\fp\bnel.\f\f
Production\fsequence:\f

Cle\bn\f\bnd\fde-gre\bse\f
In

\fthe\ffirst\fstep,\fthe\fb\bre\fbodywork\fis\finiti\blly\fdipped\fin\f\b\fcle\bning\fb\bth\f\bnd\fcle\bned\f
with\f\b\fdegre\bsing\fsolution.\f\f

Phosph\btising\f
Th
e\fcle\bned\fbodywork\fis\fdipped\fin\f\b\fb\bth\fcont\bining\fv\brious\fphosph\bte\fs\blt\fsolutions.\f
This\fcre\btes\f\b\fcryst\blline\fmet\bl-phosph\bte\fl\byer\fwhich\foffers\fthe\foptim\bl\fprep\bred\f
surf\bce\f\bnd\f\blso\fcorrosion\fprotection.\f\f

CDP\fb\bse\f
Th
e\fc\bt\bphoretic\fdip\fp\bint\f(CDP)\fb\bse\f\bcts\f\bs\f\b\ffurther\fcorrosion\fprotection\fl\byer.\f
In\fthis\fprocess\fthe\fbodywork\fis\fcompletely\fimmersed\fin\f\b\fb\bth\fconsisting\fof\f\b\fp\bint\f
\bnd\felectrolyte\fsolution.\f\f
By\f\bpplic\btion\fof\f\bn\felectric\fvolt\bge,\f\bn\felectric\ffield\fis\fcre\bted.\f
Positively\fch\brged\fp\bint\fp\brticles\fsettle\fon\fthe\fneg\btively\fch\brged\fbodywork\f\bnd\fform\f\b\f
protective\fl\byer\fup\fto\f20\fµm\fthick.\f\f Next\fthe\fbodywork\fis\fpl\bced\fin\f\b\fdryer,\fwhere\fthe\fCDP\fb\bse\fis\fh\brdened\f\bt\f180°C.\f\f

Se\bling,\fstone-chip\fprotection\f
Ed

ges,\fse\bms\f\bnd\fbut\fjoints\f\bre\fse\bler\fwith\f\b\fse\bling\fcompound.\f
Vulner\bble\f\bre\bs\f\bre\fco\bted\fwith\fstone-chip\fprotection.\f

Filler\f
Fi

ller\fprotects\fthe\fbody\fp\bnels\ffrom\fstone\fimp\bcts.\fFurthermore,\f\bny\funevenness\fof\f
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Стр. 1 из
2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468092&gui...procarmanuals.com
http://vnx.su

Cont\bmin\btion\fc\bn\fbe\fremoved\fusing\fw\bter.\f
Paint additives
M\bint\bin\fm\bximum\fl\byer\fthickness\fwithout\ff\bil.\f
Must\f\blw\bys\fnext\fbe\foverp\binted\fwith\fcle\br\fl\bcquer.\f
C\bnnot\fbe\fused\fin\f\bll\fp\bints,\fre\bd\fthe\fm\bnuf\bcturer's\finstructions.\f\f
P\brticul\brly\fsuit\bble\ffor\fp\brti\bl\fp\binting.\f
Applicati\bnWate\f based unde\fb\bdy p\f\btecti\bn
UseUnderbody protection\ffor\fvisible\f\bre\bs
Spr\by\fviscosityre\bdy\fto\fuse
Spr\by\fgunSuction\fbe\bker\fHVLP\fgun\f3\f-\f4\fmm
Spr\by\fpressure4\f-\f6\fb\br
L\byer\fthickness500\f-\f1000\fµm
Drying\bpprox.\f6\fhours\f\bt\f20°C\f
\bpprox.\f45\f-\f60\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnWate\f based unde\fb\bdy p\f\btecti\bn
Use\fsolation primer\ffor\fperoxide\fm\brks,\fbloomed\fold\fp\bintwork\f\bnd\f
thermopl\bstics.
Spr\by\fviscosityThin\f\bs\fnecess\bry\fwith\fdistilled\fw\bter\f
Spr\by\fgunHVLP\fgun\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\f
thickness40\f-\f50\fµm
Drying\bpprox.\f2\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnSanding test c\bl\b\f
UseTo\ftest\fs\bnding\fresults
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthicknessSpr\by\fdrifted
Applicati\bnFixe\f additive
UseConverts\fsolid\ftop\fco\bt\finto\ftwo\fl\byer\fsolid;\fmulticolor\fp\binting
Spr\by\fviscosity18\f-\f20\fsecs\f\bt\f20°C\f
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthicknessm\bx.\f30\fµm
Co\bt\f\bpplic\btionWet\fon\fwet
Ventil\btion\ftime\bpprox.\f15\f-\f30\fminutes
Applicati\bnD\fying accele\fat\b\f
UseAcceler\btes\fdrying\fwith\fonly\fminim\bl\freduction\fin\fworking\flife
Working\flife\bpprox.\f5\fhours\f\bt\f20°C\f
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f6\fhours\f\bt\f20°C\f
\bpprox.\f25\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Стр. 2 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468097&gui...procarmanuals.com
http://vnx.su

CAUTION:\fDo\fnot\fdry\fusing\finfr\bred.\fNote:\f

When\fmixing,\ffirst\fput\fin\fthe\fm\btting\f\bdditive,\fthen\fthe\fh\brdener\f\bnd\fthinners.\f\f

Stir\fimmedi\btely\f\bfter\f\bdding\fthe\fm\btting\f\bdditive.\f\f

Do\fnot\fstore\f\bfter\f\bddition\fof\fthe\fm\btting\f\bdditive,\fstor\bge\fwill\fch\bnge\fthe\fdegree\fof\f
gl

oss.\f\f

Also\fsuit\bble\ffor\fuse\fon\fpl\bstics\fwithout\f\bddition\fof\fel\bstifier\f\bdditive.\f
Applicati\bnElastifie\f additive in p\fime\f mate\fial
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
AdditionUp\fto\f25%
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\fµm
Drying\bpprox.\f4\fhours\f\bt\f20°C\f
\bpprox.\f40\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnElastifie\f additive in t\bp c\bat
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
AdditionUp\fto\f25%
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f60\fµm
Drying\bpprox.\f16\fhours\f\bt\f20°C\f
\bpprox.\f45\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnMatting additive in s\blid paint
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
Semi-gloss\f\bdditionUp\fto\f25%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fgloss\f\bdditionUp\fto\f35%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fm\btt\f\bdditionUp\fto\f45%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f8\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnMatting additive in clea\f lacque\f
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
Semi-gloss\f\bdditionUp\fto\f25%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fgloss\f\bdditionUp\fto\f35%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fm\btt\f\bdditionUp\fto\f45%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f8\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Applicati\bnMatting paste
Стр. 3 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468097&gui...procarmanuals.com
http://vnx.su

Note:\f

The paint must not be filtered. \f
Note:\f

Only\f\bdd\f\bw\by\ffrom\fthe\fp\bint\fc\bbin\f\bnd\fimmedi\btely\fremove\fcont\bmin\bted\fcloths.\f\f

If\f\bnti-silicone\f\bdditive\fis\fused\fin\fthe\ffirst\fco\bt,\fthen\fit\fmust\fbe\fused\fin\fthe\ffollowing\f
co

\bts,\f\bnd\fin\f\bt\fle\bst\fthe\fs\bme\fproportions.\f
Additive materials
Variety of adhesive tapes
For\fprofile,\ffine\f\bnd\fl\brge\f\bre\b\fm\bsking\fwork.\f
Pro
perties:\f

Withst\bnds\fhe\bt.\f\f

Withst\bnds\fw\bter-b\bsed\fp\bint.\f\f

Accepts\fp\bint.\f\f

E\bsily\fremoved\fwithout\fle\bving\f\bdhesive\fresidues.\f
Masking film.
For\fm\bsking\fof\fl\brge\f\bre\bs\fon\fvehicles.\f\f
Pro

perties:\f

Accepts\f2-component\f\bnd\fw\bter-b\bsed\fp\bints.\f\f

Withst\bnds\fhe\bt.\f\f

Withst\bnds\fw\bter\fspr\by\f\bnd\fcondens\btion.\f\f

Withst\bnds\fsolvent.\f\f

E\bsily\fcut.\f\f

Environment\blly\ffriendly\f\bnd\fc\bn\fbe\frecycled.\f
Polishing materials.
Polishing\fme\bns\fmicrofine\fs\bnding.\fFor\fthis\fre\bson,\fpolishes\fmust\fonly\fcont\bin\f\bbr\bsives,\f
\b n

d\fno\fsilicones.\f
During\fpolishing\frep\bir,\f\b\fgood\fshine\fis\f\bchieved\fthrough\fthe\fstep-by-step\fuse\fof\fpolishes,\f
st\brting\fwith\f\b\fhighly\f\bbr\bsive\fpolish\f\bnd\fending\fwith\f\b\fpolish\fh\bving\fvery\fslight\f\bbr\bsive\f
UseM\btts,\fel\bsticizes\f\bnd\fgives\fstructure\fto\fsolid\fp\bint\f\bnd\fcle\br\fl\bcquer\fduring\f p\binting\fof\fbumpers\for\fh\brd\fpl\bstic.
Addition1:1\for\f2:1\fdepending\fon\fm\bnuf\bcturer\fin\fsolid\fp\bint\fwithout\fh\brdener\for\f thinners.
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\f
pressure2.0\f-\f3.0\fb\br
L\byer\f
thickness50\f-\f70\fµm
Drying\bpprox.\f6\f-\f10\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnAnti-silic\bne additive
UsePrevents\fsilicone\fcr\bters
Addition2%\fto\fm\bximum\f5%
Стр. 4 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468097&gui...procarmanuals.com
http://vnx.su

(\bnd\ffrequencies).\fThe\fhe\blthy\fhum\bn\feye\fc\bn\frecognize\fw\bvelengths\fbetween\f0.36\fµm\f
(violet)\f\bnd\f0.78\fµm\f(red).\f
If\f\bll\fthe\fperceptible\fw\bvelengths\fof\fthe\fspectrum\fimpinge\fon\fthe\fhum\bn\feye\f\bt\fthe\fs\bme\f
time,\fthe\fimpression\fof\fwhite\flight\fis\fproduced.\f\f
Additive and subtractive color mixing
Additive\fcolor\fmixing\fis\fthe\fcombin\btion\fof\flight\ffrom\fdifferent\fsources\fto\fgive\fwhite.\f
Di

fferent\fintensities\fof\fthe\f\bdditive\fprim\bry\fcolors\fred,\fgreen\f\bnd\fblue\f\bllow\fmillions\fof\f
different\fcolors\fto\fbe\frepresented\f(RGB\fcolors).\f
Additive\fcolor\fmixing\fis\f\blw\bys\ftherefore\fused\fwhen\flight\fshould\fenter\fthe\feye\fdirectly\f
(without\freflection\foff\f\bn\fobject).\fSuch\f\bs\fin\fthe\fc\bse\fof\fcomputer\fmonitors\for\foverhe\bd\f
be\bmers.\f
Subtr\bctive\fcolor\fmixing\fme\bns\fmixing\fthe\fprim\bry\fcolors\fcy\bn,\fm\bgent\b\f\bnd\fyellow\fto\f
form\f\b\fdesired\fcolor\f(CMY\fcolors).\f\f
Subtr\bctive\fcolor\fmixing\fis\fused\fwhen\flight\fshould\fenter\fthe\feye\fof\f\bn\fobserver\f\bfter\f
reflection\ffrom\f\bn\fobject.\fSuch\f\bs\fh\bppens\fwith\fp\binting\for\fin\fprinting.\f
Oswald color circle
The\fOsw\bld\fcolor\fcircle\fis\fb\bsed\fon\fsubtr\bctive\fcolor\fmixing,\f\bnd\fen\bbles\fthe\fbeh\bvior\fof\f
p \b

ints\fwhen\fthey\f\bre\fmixed\ftogether\fto\fbe\frepresented.\f
Colors\flying\fopposite\fe\bch\fother\f\bre\fcomplement\bry\fcolors\f\bnd\fshould\fnot\fbe\fmixed\f
together\f\bs\fthis\fwill\fproduce\f\b\fdull\f(i.e.\fgrey)\fsh\bde.\fIf\fgreen\fis\f\bdded\fto\fred,\fthe\fred\f \f\f
\f\f
\f\f
Стр. 2 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su