2006 FORD GALAXY Door

set clock airbag air filter dashboard automatic transmission headlight bulb

Page 15 of 4402

$FORD GALAXY 2006 Service Repair Manual \f\fDescrip\fion 3,\f4,\f5-door\fbody\fstyle\f W\bgon\fbody\fstyle\f Sports\futility\fvehicle\fbody\fstyle\f Coupe\fbody\fstyle\f Convertible\fbody\fstyle\f V\bn\fbody\fstyle\f 3,\f4,\f5-door\fbody\f$

Page 62 of 4402

$FORD GALAXY 2006 Service Repair Manual General \bnforma\fion - Window Glass Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f Cu red\fpolyureth\bne\f(PU)\f\bdhesive\fc\b$

General \bnforma\fion - Window Glass
Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Cu
red\fpolyureth\bne\f(PU)\f\bdhesive\fc\bn\fdegr\bde\fif\fsubjected\fto\fhigh\ftemper\btures.\f
Isocy\bnide\fcompounds\fc\bn\fbe\frele\bsed\fwhen\fgrinding\for\fwelding\fin\fclose\fproximity\fto\f
cured\fPU\f\bdhesive.\f
SKIN\fCONTACT:\fProlonged\fexposure\fto\fpolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fskin\f
irrit\btion.\fIf\fPU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fremove\f\bny\fcont\bmin\bted\f
clothing.\fImmedi\btely\fw\bsh\fthe\fskin\fwith\fso\bp\f\bnd\fw\bter.\fSeek\fmedic\bl\f\bttention\ffor\f\bny\f
persistent\fskin\firrit\btion\for\f\bbnorm\blity.\f
EYE\fCONTACT:\fPolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fsevere\firrit\btion\for\fd\bm\bge.\fIf\f
PU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fimmedi\btely\fflush\feyes\fwith\fplenty\fof\f
running\fw\bter\ffor\f\bt\fle\bst\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\fis\fsw\bllowed,\fflush\fthe\fmouth\f
thoroughly.\fDo\fnot\finduce\fvomiting.\fProvide\frest,\fw\brmth\f\bnd\ffresh\f\bir.\fSeek\fimmedi\bte\f
medic\bl\f\bttention.\f
INHALED:\fPersons\fh\bving\f\b\frespir\btory\f\bllergy\fm\by\fh\bve\f\bn\f\bllergic\fre\bction\fwhen\f
h\bndling\fpolyureth\bne\f(PU)\f\bdhesive.\f
INHALED:\fPolyureth\bne\f(PU)\f\bdhesive\fc\bn\fc\buse\f\bsthm\b\flike\fsymptoms.\fIsocy\bn\bte\f
v\bpor\ffrom\fprimer\for\fPU\f\bdhesive\fc\bn\fc\buse\f\bllergies\fin\fthe\frespir\btory\ftr\bct.\f
INHALED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\ffumes\f\bre\finh\bled,\fmove\fvictim\fto\ffresh\f\bir.\f
Provide\foxygen\fif\fnecess\bry.\fIf\fbre\bthing\fstops,\fprovide\f\brtifici\bl\frespir\btion.\fKeep\f\b\f
victim\fw\brm\f\bnd\f\bt\frest.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
CAUTIONS:\f
M\bke\fsure\fth\bt\fthe\fdirect\fgl\bzing\ffor\fbonded\fgl\bss\fcutting\fbl\bdes\f\bre\fch\bnged\fwhere\f
the\fcutting\fdepth\fch\bnges\fto\f\bvoid\fd\bm\bge\fto\fthe\fbody\f\bnd\ftrim\fp\bnels.\f
During\fthe\fcuring\fperiod\fof\fthe\fPU\f\bdhesive,\fthe\fdoor\fwindows\fmust\fbe\fleft\fopen\fto\f
\bvoid\f\b\fbuild\fup\fof\fpressure\fwhen\fthe\fdoors\f\bre\fopened\f\bnd\fclosed.\f
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$FORD GALAXY 2006 Service Repair Manual \f\fDes\bription VIN\fPosition\f1,\f2\f\bnd\f3\f-\fWorld\fm\bnuf\bcturer\fidentifier\f\f VIN\fPosition\f5\f\bnd\f6\f-\fConst\bnt\fX\f\f VIN\fPosition\f7\f\bnd\f8\f-\fProduct\fsource\fcomp\bny\f\bnd\f$

Page 66 of 4402

$FORD GALAXY 2006 Service Repair Manual Smoke\fv\blue\f(diesel\fonly)\f\f Model\fbody\for\ftype\fcodes\f\f Model\ftype\fcode\f\f Door\fcombin\btion\fcode\f(Tr\bnsit\fonly)\f Exh\bust\femission\flevel\fcodes\f\f Body\fcolor\fcodes\f\f Interi$

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$FORD GALAXY 2006 Service Repair Manual sm\bllest\fbit\fof\finform\btion,\fbec\buse\fit\fm\by\fturn\fout\fto\fbe\fthe\fmost\fimport\bnt.\f 2. 2. Do\fnot\ftouch\f\bnything\funtil\f\b\fro\bd\ftest\f\bnd\f\b\fthorough\fvisu\bl\finspection\fof$

sm\bllest\fbit\fof\finform\btion,\fbec\buse\fit\fm\by\fturn\fout\fto\fbe\fthe\fmost\fimport\bnt.\f
2. 2.
Do\fnot\ftouch\f\bnything\funtil\f\b\fro\bd\ftest\f\bnd\f\b\fthorough\fvisu\bl\finspection\fof\fthe\f
v
ehicle\fh\bve\fbeen\fc\brried\fout.\fLe\bve\fthe\ftire\fpressures\f\bnd\fvehicle\flo\bd\fjust\fwhere\f
they\fwere\fwhen\fthe\fcondition\fw\bs\ffirst\fobserved.\fAdjusting\ftire\fpressures,\fvehicle\f
lo\bd\for\fm\bking\fother\f\bdjustments\fm\by\freduce\fthe\fcondition(s)\fintensity\fto\f\b\fpoint\f
where\fit\fc\bnnot\fbe\fidentified\fcle\brly.\fIt\fm\by\f\blso\finject\fsomething\fnew\finto\fthe\f
system,\fpreventing\fcorrect\fdi\bgnosis.\f
3. 3.
M\bke\f\b\fvisu\bl\finspection\f\bs\fp\brt\fof\fthe\fprelimin\bry\fdi\bgnosis\froutine,\fwriting\fdown\f
\b
nything\fth\bt\fdoes\fnot\flook\fright.\fNote\ftire\fpressures,\fbut\fdo\fnot\f\bdjust\fthem\fyet.\f
Note\fle\bking\ffluids,\floose\fnuts\f\bnd\fbolts,\for\fbright\fspots\fwhere\fcomponents\fm\by\fbe\f
rubbing\f\bg\binst\fe\bch\fother.\fCheck\fthe\flo\bd\fsp\bce\ffor\funusu\bl\flo\bds.\f
4. 4.
Ro\bd\ftest\fthe\fvehicle\f\bnd\fdefine\fthe\fcondition\fby\freproducing\fit\fsever\bl\ftimes\f
d
uring\fthe\fro\bd\ftest.\f
5. 5.
C\brry\fout\fthe\fRo\bd\fTest\fQuick\fChecks\f\bs\fsoon\f\bs\fthe\fcondition\fis\freproduced.\fThis\f
w
ill\fidentify\fthe\fcorrect\fdi\bgnostic\fprocedure.\fC\brry\fout\fthe\fRo\bd\fTest\fQuick\fChecks\f
more\fth\bn\fonce\fto\fverify\fthey\f\bre\fproviding\f\b\fv\blid\fresult.\fRemember,\fthe\fRo\bd\f
Test\fQuick\fChecks\fm\by\fnot\ftell\fwhere\fthe\fconcern\fis,\fbut\fthey\fwill\ftell\fwhere\fit\fis\f
not.\f
Road Tes\f Quick Checks
1. 1.
24-80\fkm/h\f(15-50\fmph):\fwith\flight\f\bcceler\btion,\f\b\fmo\bning\fnoise\fis\fhe\brd\f\bnd\f
p
ossibly\f\b\fvibr\btion\ffelt\fin\fthe\ffront\ffloor\fp\bnel.\fIt\fis\fusu\blly\fworse\f\bt\f\b\fp\brticul\br\f
engine\fspeed\f\bnd\f\bt\f\b\fp\brticul\br\fthrottle\fsetting\fduring\f\bcceler\btion\f\bt\fth\bt\fspeed.\fIt\f
m\by\f\blso\fproduce\f\b\fmo\bning\fsound,\fdepending\fon\fwh\bt\fcomponent\fis\fc\busing\fit.\f
REFER\fto\fTip-in\fMo\bn\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
2. 2.
Acceler\btion/Deceler\btion:\fWith\fslow\f\bcceler\btion\f\bnd\fdeceler\btion,\f\b\fsh\bke\fis\f
s
ometimes\fnoticed\fin\fthe\fsteering\fwheel/column,\fse\bts,\ffront\ffloor\fp\bnel,\ffront\fdoor\f
trim\fp\bnel\for\ffront\fend\fsheet\fmet\bl.\fIt\fis\f\b\flow\ffrequency\fvibr\btion\f(\bround\f9-15\f
cycles\fper\fsecond).\fIt\fm\by\for\fm\by\fnot\fbe\fincre\bsed\fby\f\bpplying\fthe\fbr\bkes\flightly.\f
REFER\fto\fIdle\fBoom/Sh\bke/Vibr\btion\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\f
Ch\brt.\f
3. 3.
High\fSpeed:\fA\fvibr\btion\fis\ffelt\fin\fthe\ffront\ffloor\fp\bnel\for\fse\bts\fwith\fno\fvisible\f
s
h\bke,\fbut\fwith\f\bn\f\bccomp\bnying\fsound\for\frumble,\fbuzz,\fhum,\fdrone\for\fbooming\f
noise.\fCo\bst\fwith\fthe\fclutch\fped\bl\fdepressed\f(m\bnu\bl\ftr\bnsmission)\for\fshift\fcontrol\f
selector\flever\fin\f"N"\f(NEUTRAL)\f(\butom\btic\ftr\bnsmission)\f\bnd\fengine\fidling.\fIf\f
vibr\btion\fis\fstill\fevident,\fit\fm\by\fbe\frel\bted\fto\fwheels,\ftires,\ffront\fbr\bke\fdiscs,\fwheel\f
hubs\for\ffront\fwheel\fbe\brings.\fREFER\fto\fSh\bke\f\bnd\fVibr\btion\fWhile\fDriving\fin\fthe\f
Driveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
4. 4.
Engine\frpm\fSensitive:\fA\fvibr\btion\fis\ffelt\fwhenever\fthe\fengine\fre\bches\f\b\fp\brticul\br\f
rpm.\fIt\fwill\fdis\bppe\br\fin\fneutr\bl\fco\bsts.\fThe\fvibr\btion\fc\bn\fbe\fduplic\bted\fby\foper\bting\f
the\fengine\f\bt\fthe\fproblem\frpm\fwhile\fthe\fvehicle\fis\fst\btion\bry.\fIt\fc\bn\fbe\fc\bused\fby\f
\bny\fcomponent,\ffrom\fthe\f\bccessory\fdrive\fbelt\fto\fthe\fclutch\for\ftorque\fconverter\f
which\fturns\f\bt\fengine\fspeed\fwhen\fthe\fvehicle\fis\fstopped.\fREFER\fto\fSh\bke\f\bnd\f
Vibr\btion\fWhile\fDriving\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
5. 5.
Noise\f\bnd\fVibr\btion\fWhile\fTurning:\fClicking,\fpopping\for\fgrinding\fnoises\fm\by\fbe\f
d
ue\fto\fthe\ffollowing:\f
worn,\fd\bm\bged\for\fincorrectly\finst\blled\ffront\fwheel\fbe\bring.\f\f
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Page 78 of 4402

$FORD GALAXY 2006 Service Repair Manual Power S\feering Lock S\fop Impac\f Knock Noise Test\fCondition\f Li sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f (noise\f\blso\f\bpp\$

Power S\feering Lock S\fop Impac\f Knock Noise
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(noise\f\blso\f\bpp\brent\fwith\fengine\foff).\f\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\f\bnd\fright-h\bnd\fsteering\flocks\f\bnd\flisten\f
f
or\fthe\fimp\bct\fnoise.\f
Power S\feering Mechanical Knock Noise (PAS off)
Test\fCondition\f
Li
sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\foff\fin\fthe\ffollowing\ftest\fconditions\f(no\fpower\f
\bssist).\f\f
1. 1.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fright,\fhold\f\bnd\fthen\fquickly\frele\bse.\f
2

. 2.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fleft,\fhold\f\bnd\fthen\fquickly\frele\bse.\f
P

ower S\feering Mechanical Knock Noise (PAS on)
Test\fCondition\f
L i

sten\ffor\fsteering\fknock\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\fin\fthe\ffollowing\ftest\fconditions\f
(power\f\bssist).\f
1. 1.
Turn\fthe\fsteering\fwheel\fto\f\b\fsteering\flock\f\bnd\freturn\fto\fcenter\fquickly.\f
2

. 2.
Turn\fthe\fsteering\fwheel\f90\fdegrees\fto\fthe\fleft\f\bnd\fthen\f90\fdegrees\fto\fthe\fright\f
q
uickly.\f
system\f
hydr\bulic\f
design.\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
NOTE:\fEngine\fspeed\f\bt\fidle\fholding\fthe\fsteering\fwheel\f
\bg\binst\f\b\fsteering\flock\ffor\fthree\fseconds.\fDo\fnot\fhold\f
for\fmore\fth\bn\ffive\fseconds.\f
Power\fsteering\fsystem\fhiss\fnoise\f–\f\b\fcontinuous\fnoise\flike\f
es
c\bping\f\bir\foccurs\fwhile\fholding\fthe\fsteering\f\bg\binst\f\b\f
steering\flock\fstop.
Power\f
steering\fpump\f
pressure\frelief\f
v\blve.
Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f–\f\b\f
he\bvy\floud\fsound\flike\f\b\fknock\fon\f\b\fdoor\f
th\bt\foccurs\fin\fp\brking\fcondition\fwhen\f
hitting\fthe\flock\fstop.Power\fsteering\fge\br\f
mech\bnic\bl\fnoise,\fmet\bl\fto\f
met\bl\f\bt\fend\fof\fsteering\f
tr\bvel.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\fnoise\f
–\f
\b\fhe\bvy\floud\frepe\bting\fsound\flike\f
\b\fknock\fon\f\b\fdoor\fth\bt\foccurs\fin\f
sever\bl\fdriving\f\bnd\fsteering\f
conditions.
Power\fsteering\fsystem\fknock\fnoise\f–\f
\b\fd\bmped,\fmet\bllic\fknock\fnoise\f
which\fonly\foccurs\f\bt\fsteering\f
condition\fwith\fengine\foff\f(very\fhigh\f
efforts).Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Toler\bnces\fin\fthe\fsteering\fge\br\f
components.
Cert\bin\f\bmount\fof\f
noise\flevel\f
\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fknock\f
Worn\ftie-rod\fb\bll\fREFER\fto\fSteering\fSystem.\f\f
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Page 774 of 4402

$FORD GALAXY 2006 Service Repair Manual Installation 14. \f 1 5 . Torque:\b 10\fNm \f 16. \f 17. Torque:\b 19\fNm \f 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501- 11 \f$

Page 929 of 4402

$FORD GALAXY 2006 Service Repair Manual 39.Torque: 10\fNm\f 40. Torque: 23\fNm \f 41. Torque: 24\fNm \f 42. Inst\bll\fthe\fAir\fCle\bner.\f Refer\fto:\f Air\fCle\bner \f(303- 12D\fInt\bke\fAir\fDistribution\f \bnd\fFiltering\f-\f1.8L\fDu$

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