Page 2398 of 4402
7.Install the S\fecial Tool(s): 310-025-19A\f
8. S
t\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle.\f
9. Record\fthe\ffuel\fsystem\fpressure\f\bt\fidle\f(3.8\f+/-\f 0.2\fb\br\fm\bximum).\f
10. Stop\fthe\fengine.\f
11. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Remove the S\fecial Tool(s): 310-025-19A\f
13. R
emove the S\fecial Tool(s): 310-025-18\f
14 .
\f
\f\f
\f\f
\f\f
\f\f
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Page 2399 of 4402
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.3L\fengine\f
15. \f
16
. \f
\f\f
\f\f
\f\f
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Page 2407 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\beS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
3. St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fthe\f engine\fst\blls.\f
4. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\ffive\fseconds\f to\fm\bke\fsure\fth\bt\fthe\ffuel\fr\bil\fpressure\fis\f
rele\bsed.\f
5. Inst\bll\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
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Page 2408 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\be—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Pre\b\bure relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\fspeed\funtil\fthe\f engine\fstops.\f
5. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\f5\fseconds\fto\f rele\bse\fthe\ffuel\fpressure.\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Page 2409 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\be—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Pre\b\bure relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\fspeed\funtil\fthe\f engine\fstops.\f
5. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\f5\fseconds\fto\f rele\bse\fthe\ffuel\fpressure.\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Page 2411 of 4402
4. Refer\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
5. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture.\f
6. Switch\foff\fthe\fengine.\f
7. Remove t\be Spe\fial Tool(s): 310-110A,\f310-
110
A-01 \f
\f\f
\f\f
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Page 2413 of 4402
4. Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f\bd\bpter\funtil\ffuel\fis\fvisible\fin\fthe\fcle\br\fpl\bstic\f
tube.\f
Special\bTool(\f):\b 310-025-19A,\f310-110A ,\f310-
042 \f
5
. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
r e
\bches\fnorm\bl\foper\bting\ftemper\bture.\f\f
6. Switch\foff\fthe\fengine.\f
7. Remove\bthe\bSpecial\bTool(\f):\b 310-025-19A,\f310-
025
-19A ,\f310-110A \f
8. \f
\f
\f\f
\f\f
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Page 2418 of 4402

\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf
orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
1
2
3
\f
Part Number -
-
-
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