2006 FORD GALAXY engine

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Page 1983 of 4402

$FORD GALAXY 2006 Service Repair Manual Yes CHECK\fthe\fengine\f\bnd\ftr\bnsmission\ffor\fle\bks.INSTALL\f\b\fnew\fclutch\fdisc\f \bnd\fpressure\fpl\bte.\f N\f CHECK\fsystem\foper\btes\fcorrectly\f PINPOINT TEST B : CLUTCH CHATTER OR SHUDD$

Yes CHECK\fthe\fengine\f\bnd\ftr\bnsmission\ffor\fle\bks.INSTALL\f\b\fnew\fclutch\fdisc\f
\bnd\fpressure\fpl\bte.\f
N\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT TEST B : CLUTCH CHATTER OR SHUDDER
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: TEST CLUTCH CHATTER OR SHUDDER
Ignition\fswitch\fin\fposition\fIII.\f1
St\brt\fthe\fengine,\fdepress\fthe\fclutch\f\bnd\feng\bge\ffirst\fge\br.\f2
Run\fthe\fengine\f\bt\fbetween\f1200\frpm\f\bnd\f1500\frpm.\f3
Rele\bse\fthe\fclutch\fped\bl\fslowly.\f4
Does\fthe\fvehicle\fjerk\fwhen\fit\fst\brts\foff?\f
Yes GO\fto\fB2.\f\f
N\f C

lutch\fOK.\f
B2: TEST ENGINE/TRANSAXLE ISOLATOR, ROLL RESISTOR
Check\fthe\fengine/tr\bns\bxle\fmountings\fisol\btor\f\bnd\froll\fresistor\ffor\f
d\bm\bge\for\floose\fbolts.\f1
Is\fthe\fengine/tr\bns\bxle\fisol\btor\for\froll\frestrictor\floose\for\fd\bm\bged?\f
Yes TIGHTEN\fthe\fbolts\for\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
N\f GO\fto\fB3.\f\f
B3: TEST CLUTCH PRESSURE PLATE
Remove\fclutch\fpressure\fpl\bte.\f1
Is\fthe\fclutch\fpressure\fpl\bte\fd\bm\bged?\f
Yes
RENEW\fthe\fclutch\fset.\f
N\f GO\fto\fB4.\f\f
B4: TEST CLUTCH FRICTION DISK
CHECK\fthe\fclutch\fdisc.\f1
Does\fthe\fclutch\fdisc\fshow\fevidence\fof\fd\bm\bge\fdue\fto\ftilting?\f
Yes
RENEW\fthe\fclutch\fset.\f
N\f CHECK\fflywheel.\f
PINPOINT TEST C : CLUTCH DISENGAGES TOO LATE OR NOT AT ALL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FLUID LEVEL
Check\fbr\bke\ffluid\flevel\f1
Is\fthe\fbr\bke\ffluid\flevel\fbetween\fthe\fMAX\f\bnd\fMIN\fm\brks\fon\fthe\fbr\bke\ffluid\f
reservoir?\f
Yes GO\fto\fC2 .\f\f
N\f F

ill\fwith\fbr\bke\ffluid,\fCHECK\fthe\fbr\bke\f\bnd\fclutch\fsystems\ffor\fle\bks.\f
C2: CLUTCH DISENGAGES TOO LATE OR NOT AT ALL
Bleed\fthe\fclutch\fsystem.\f1
Does\fthe\fclutch\fshow\fimproved\fdiseng\bging\fch\br\bcteristics\ffollowing\fbleeding\fof\f
Стр. 8 из 20
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Page 1986 of 4402

$FORD GALAXY 2006 Service Repair Manual TEST CONDITIONSDETAILS/RESULTS/ACTIONS E1: CHECK THE TRANSMISSION AT IDLING A) Ignition\fswitch\fin\fposition\fIII.\f1 St\brt\fthe\fengine.\f2 Depress\fthe\fclutch\fped\bl\ffully.\f3 Is\fthe\fnoise$

TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1: CHECK THE TRANSMISSION AT IDLING A)
Ignition\fswitch\fin\fposition\fIII.\f1
St\brt\fthe\fengine.\f2
Depress\fthe\fclutch\fped\bl\ffully.\f3
Is\fthe\fnoise\f\bpp\brent\fwhen\fthe\fclutch\fis\foper\bted?\f
Yes GO\fto\fE3 .\f\f
N\f T

here\fis\f\b\fproblem\fwith\fthe\ftr\bns\bxle.\fREFER\fto\f
Symptom\fCh\brt(s).\f
E2: CHECK THE TRANSMISSION AT IDLING B)
1
Are\fthe\fnoises\fcoming\ffrom\fthe\fped\bl\fbox?\f
Yes Go\fto\f"Service\f–\fClutch\fPed\bl".\f
N\f
GO\fto\fE3 .\f\f
E3: TEST CLUTCH RELEASE BEARING
Check\fthe\frele\bse\fbe\bring\ffor\fwe\br\f\bnd\fcorrosion.\f1
Are\fthere\fsigns\fof\fwe\br\for\frust?\f
Yes
INSTALL\f\b\fnew\fclutch\frele\bse\fbe\bring.\f
N\f
CHECK\fthe\fcr\bnksh\bft\ffor\fexcessive\fend\fflo\bt.Are\f
there\fstill\fnoises? GO\fto\fE5.\f\f
E4: ENGINE SELECTION – DIESEL ENGINES
1
Does\fthe\fengine\fh\bve\f\b\f1.8L\fdiesel\fengine\for\f\b\f2.0L\f
diesel\fengine?\f
Yes
Vehicles\fwith\f\b\f1.8L\fdiesel\fengine GO\fto\fE5
.\fVehicles\f
with\f\b\f2.0L\fdiesel\fengineGO\fto\fE13.\f\f
N\f GO
\fto\fE22 .\f\f
E5: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE8 .\f\f
\f\f
Стр. 11 из 20
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Page 1991 of 4402

$FORD GALAXY 2006 Service Repair Manual \bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f Yes GO\fto\fE21 .\f\f N\f I NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f E21: DISCOLORATION OF THE DUAL MASS FLYWHEEL DUE TO OVERHEATING Check\fthe\fd$

\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes GO\fto\fE21 .\f\f
N\f
I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E21: DISCOLORATION OF THE DUAL MASS FLYWHEEL DUE TO OVERHEATING
Check\fthe\fdu\bl\fm\bss\fflywheel\ffor\fdiscolor\btion\fdue\f
to\foverhe\bting.\f1
Is\f\bny\fdiscolor\btion\fevident\fin\fthe\fm\brked\f\bre\b?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
E22: ENGINE SELECTION – PETROL ENGINES
1
Does\fthe\fvehicle\fh\bve\f\b\f2.0L\fpetrol\fengine\for\f\b\f2.5L\f
petrol\fengine?\f
Yes Vehicles\fwith\f\b\f2.0L\fpetrol\fengine GO\fto\fE23.\f
Veh

icles\fwith\f\b\f2.5L\fpetrol\fengine GO\fto\fE29.\f\f
E23: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE25 .\f\f
E24: ROTATION OF THE DUAL-MASS FLYWHEEL
Secure\fthe\fprim\bry\fside.\fTwist\fthe\fsecond\bry\fside\f
in\f\b\fclockwise\fdirection\funtil\fspring\fresist\bnce\fis\f
felt\f\bnd\frele\bse.\fM\brk\fthe\frest\fposition\fon\fthe\f
prim\bry\f\bnd\fsecond\bry\fsides.\fThen\ftwist\fthe\f
second\bry\fside\fin\f\b\fcounter-
clockwise\fdirection\funtil\f
spring\fresist\bnce\fis\ffelt\f\bnd\frele\bse.\fM\brk\fthe\fnew\f
1
\f\f
\f\f
Стр. 16 из 20
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Page 1995 of 4402

$FORD GALAXY 2006 Service Repair Manual INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f N\f GO\fto\fE34 .\f\f E34: GUIDE PINS OF THE DUAL-MASS FLYWHEEL Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl- m\bss\fflywheel.\f1 Are\f$

Page 2005 of 4402

$FORD GALAXY 2006 Service Repair Manual Clutch \b Vehicle\f With: 5\bSpeed Manual Tran\faxle \b MTX75 \b Specification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Technical Data and Specification\f * Clamp the clutch di\fc hand\btight i$

Page 2009 of 4402

$FORD GALAXY 2006 Service Repair Manual Clutch \b Vehicle\f With: 6\bSpeed Manual Tran\faxle \b MMT6 \b Specification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Technical Data and Specification\f * Clamp the clutch di\fc hand\btight in$

Page 2013 of 4402

$FORD GALAXY 2006 Service Repair Manual Clutch \b Vehicle\f With: 6\bSpeed Manual Tran\faxle \b M66 \b Specification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Technical Data and Specification\f * Clamp the clutch di\fc hand\btight in$

Page 2040 of 4402

$FORD GALAXY 2006 Service Repair Manual Manual T\bansmissi\fn/T\bansaxle - Vehicles With: 5-Speed Manual T\bansaxle - MTX75 - Specificati\fnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Capacities T\bansmissi\fn \bati\fs Shim thickness$

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