2006 FORD GALAXY fuse

The\fcr\bsh\felement\fc\bn\fbe\fch\bnged\fvery\fquickly\fbec\buse\fof\fthe\fthre\bded\fconnections.\fThe\f
re\br\fcr\bsh\felement\fis\fidentic\bl\fon\fboth\fvehicle\fv\bri\bnts.\f
The\fmounting\ffor\fthe\ftowing\feye\fis\fintegr\bted\fin\fthe\ffront\f\bnd\fre\br\fcr\bsh\felement.\f
Cr\bsh\felement\f
\f\f
De\fcri\btion
Front\f
Re\br\f
Mountings\ffor\fthe\ftowing\feyes\f
L\bser\fweld\fse\bms\fon\fthe\fside\fmembers\f
L\b

ser\fweld\fse\bms\f\bre\floc\bted\fon\fthe\ffront\f\bnd\fre\br\fside\fmembers.\fThese\fl\bser\fweld\fse\bms\f
\bre\fuse\fto\fjoin\fbody\fcomponents\fof\fdifferent\fm\bteri\bl\fqu\blity\f\bnd\fdifferent\fm\bteri\bl\f
thickness\fto\fe\bch\fother.\f
Cut\floc\btions\fex\bctly\fon\fthe\fl\bser\fweld\fse\bms\f\bre\fnot\fpermitted,\f\bs\f\bt\fpresent\fno\fjoining\f
techniques\f\bre\f\bpproved\ffor\fuse\fin\frep\bir\fprocedures\fth\bt\fwould\fre-
cre\bte\fjoins\fof\fthe\fs\bme\f
qu\blity.\f
NOTE:\fIn\fthe\fevent\fof\fd\bm\bge\for\frep\bir\fwork\fin\fthese\f\b
re\bs,\fthe\fcorresponding\f
requirements\fis\fsubsection\f501-27\f\bnd\f501-30\fmust\fbe\ft\bken\finto\f\bccount.\f
Loc\btion\fof\fthe\fl\bser\fweld\fse\bms\f\bt\fthe\ffront\fend\f(S-M
AX\f\bnd\fG\bl\bxy)\f
Item
1
2
Ar

rows
\f
Part Number -
-
-
Стр. 2 из 18
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\f\fDe\fcri\btion
Qu\brter\fp\bnel\f/\fre\br\fl\bmp\fmounting\fp\bnel\f
Re\br\fside\fmember\f/\fwheelhouse\freinforcement\f
Apron\fp\bnel\freinforcement\f/\fA-pill\br\f
These\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\f\bt\f\bnother\fpl\bce\fif\f\b\frep\bir\fis\f
pe
rformed.\f
NOTE:\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th

e\fsm\bllest\f\bmount\fof\fbr\bzing\fm\bteri\bl\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bms.\f\f

When\fperforming\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody,\fthe\frelev\bnt\frequirements\fis\f
su

bsection\f501-27,\f501-29\f\bnd\f501-30\fmust\fbe\fobserved.\f
High\fstrength\f\bnd\fsuper\fhigh\fstrength\fsteel\fp\bnels\f
High\fstrength\f\bnd,\fin\fsome\fc\bses,\fsuper\fhigh\fstrength\fsteel\fp\bnels\f\bre\fused\fon\fboth\fvehicle\f
v\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy).\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fhigh\fstrength\fs t
eel\fp\bnels\fgiven\fin\fsubsection\f501-
25\fmust\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
The\fA\f\bnd\fB-pill\br\freinforcements\f\bre\fm\bde\fof\fsuper\fh i
gh\fstrength\fUsibor\fsteel\f(1500).\f
These\fcomponents\fmust\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\fp\brt\fduring\frep\birs.\fRepl\bcement\f
of\fp\brti\bl\fsections\fis\fnot\fpermitted,\f\bs\fthe\frequired\fMIG\fcontinuous\fse\bm\fin\fthe\fcut\f\bre\b\f Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 18
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\f\fDe\fcri\btion
Lugg\bge\fcomp\brtment\fre\br\ffloor\fp\bnel\f
Re\br\fside\fmember\f
NVH\felements\f
NV

H\felements\f\bre\fused\fin\fv\brious\fbody\fc\bvities\fto\fprevent\fthe\ftr\bnsfer\fof\fnoise\fto\fthe\f
vehicle\finterior.\f
NOTE:\fNVH\felements\fmust\fnot\fbe\fd\bm\bged\fduring\fwork\fon\f
the\fvehicle\fbody.\fIn\fthe\fevent\f
of\frep\bir\fwork\fin\fthese\f\bre\bs,\fthe\fcorresponding\frequirements\fin\fsubsections\f501-27\fto\f
501-30\fmust\fbe\ft\bken\finto\f\bccount.\fDeformed\fNVH\felements\fmust\f\blw\bys\fbe\frenewed.\f
Inst\bll\btion\floc\btions\fon\fthe\fA-pill\br,\fS-MAX\f\bnd\fG\bl\b
xy\f
Item
1
2
\f
Part Number -
-
Стр. 13 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
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Body Re\bair\f - Vehicle S\becific
Information and Tolerance Check\f -
Underbody Tolerance Check
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1. Fr\bme\fdimensions,\fS-MAX\f(quick\fme\bsurements\fusi
ng\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
125\fmm\f
(probe)330\fmm
225\fmm\f
(probe)190\fmm
325\fmm\f
(probe)50\fmm
4
535\fmm\f
(probe)160\fmm
625\fmm\f
(probe)170\fmm
725\fmm\f
(probe)270\fmm
825\fmm\f
(probe)350\fmm
925\fmm\f
(probe)350\fmm
Стр. 1 из 4
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2. Fr\bme\fdimensions,\fG\bl\bxy\f(quick\fme\bsurements\fusing\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
\f
Стр. 2 из 4
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4.NOTE:\fUse\f\b\fme\bsuring\f\bnd\f\blignment\f
sy
stem\fto\fensure\f\bccur\bte\fpositioning\fof\fthe\f
suspension\fstrut\fturret.\f
Mounting\fpoints\ffor\fthe\fsuspension\fstrut\f
5.
Bulkhe\bd,\finner\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
6. NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f
to

\fweld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f
Bulkhe\bd,\finner\f
Drill\fout\fby\fone\fp\bnel\fthickness.\f
\f
\f\f
\f\f
Стр. 5 из 9
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Rear En\b Sheet \fetal Repairs - Rear Floor
PanelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
Me\bsurement\for\f\blignment\f\bngle\fsystem1.Replacement parts \f

Rep\bir\fp\bnel,\fre\br\ffloor\fp\bnel\f

Re\br\freinforcement\fp\bnel\f(left\f\bnd\fright)\f

Re\br\fgusset\fpl\bte\f(left\f\bnd\fright)\f

Re\br\ffloor\fp\bnel\fcrossmember\f
1.

Gener\bl\fNotes\f
Before\fst\brting\fthe\frep\bir\fwork,\fremove\f
th

e\fb\bck\fp\bnel\fwith\freinforcement.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fUse\f\b\frough\fsep\br\bting\fcut\fto\fcut\fout\f
th

e\flugg\bge\fcomp\brtment\ffloor\fp\bnel\fwith\f
the\fcrossmember\fwhich\fis\funderne\bth.\f
Re\br\ffloor\fp\bnel\f 1.
Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel).\f
2. Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel\f\bnd\f
crossmember).\f
3. Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
th

icknesses).\f
\f\f
\f
Стр. 1 из
8
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Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo

rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f

DuPont\f\f

Gl\bsurit\f\f

PPG\f\f

Sikkens\f\f

Spies\fHecker\f\f

St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x

\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
Стр. 1 из 1
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