Page 1167 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl
\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\fRefer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
1. Special\bTool(\f):\b 303-255,\f303-395\f
\f
\f
\f\f
\f\f
\f\f
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Page 1168 of 4402
2. \f
3. \f
4. Inst\bll\fthe\ftiming\fbelt.\f Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
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Page 1179 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01G\fEngine\f
-\f2
.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f V\blve\fCover\f(303-01G\fEngine\f-\f
2. 2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f
2.2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. Torque:\b 6\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
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Page 1180 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Camshaft SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\f\fRefer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-072\f
3. Sp
ecial\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-684\f
\f
\f
\f
\f
\f\f
\f\f
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Page 1181 of 4402
2.Special\bTool(\f):\b 303-174,\f205-072\f
Tor
que:\b \f
20\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Inst\bll\fthe\ftiming\fbelt.\f\f
Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Page 1182 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1272\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc
essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Install t\be Spe\fial Tool(s): 303-1272\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n
st\blled.\f
Torque: \f
70
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
4. \f
\f
\f\f
\f\f
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Page 1185 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing BeltS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Eq\fipment
Removal
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
Trolley\fj\bck
1.General \bqui\fment: Trolley\fj\bck\f
2. \f
3
. \f
\f
\f
\f\f
\f\f
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Page 1187 of 4402
Installation 1. \f\f1. N
OTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. Torque: 6
0\fNm\f
3. Torque: 80\fNm
\f
2. CAUTIONS:\f
Th
e\fcr\bnksh\bft\for\fc\bmsh\bfts\fmust\fnot\f
be\frot\bted\fwhile\fthe\ftiming\fbelt\fis\fremoved.\f
M\bke\fsure\fth\bt\fthe\ftiming\fbelt\fis\fnot\f
folded\fto\fproduce\f\b\floop\fwith\f\b\fdi\bmeter\f
less\fth\bn\f35\fmm.\f
3. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt
\fthis\fst\bge.\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\f
sensor\fring.\f
4. Allen\fkey,\f6mm\f
\f\f
\f\f
\f
\f\f
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