CON\fITIONS
B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING
BOLTS AND NUTS
Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f
\bnd\fnuts.\f1
Are\fthe\fmounting\fbolts\for\fnuts\floose\for\fbroken?\f
Yes TIGHTEN\for\fINSTALL\fnew\fsuspension\fmounting\fbolts.\f
N\b GO\fto\fB2.\f\f
B2: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBERS FOR
LEAKS
NOTE:\fM\bke\fsure\fth\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f
Inspect\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ffor\fsigns\fof\f
oil\fweep\bge\for\fle\bks.\fRefer\fto\fweep\bge\f\bnd\fle\bk\bge\fconditions\fin\fthe\fStrut\f
or\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\fprocedure.\f
1
Are\fthe\fstruts\for\fshock\f\bbsorbers\fle\bking?\f
Yes INSTALL\fnew\fstruts\for\fshock\f\bbsorbers\f\bs\fnecess\bry.\fREFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
N\b GO\fto\fB3.\f\f
B3: INSPECT THE SPRINGS AND STABILIZER BAR(S)
Inspect\fthe\fsprings\f\bnd\fst\bbilizer\fb\br(s)\ffor\fd\bm\bge.\f1
Are\fthe\fsprings\for\fst\bbilizer\fb\br(s)\fd\bm\bged?\f
Yes INSTALL\fnew\fsprings\for\fst\bbilzer\fb\br(s).\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
In s
t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Spring \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
N\b
GO\fto\fB4.\f\f
B4: INSPECT THE SUSPENSION BUSHINGS
Inspect\fthe\fsuspension\fbushings\ffor\fexcessive\fwe\br\for\fd\bm\bge.\f1
Are\fthe\fbushings\fworn\for\fd\bm\bged?\f
Yes INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F
ront\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion),\f
Upper\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F r
ont\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),
\f
Re\br\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re
\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
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Inst\bll\btion).\f
N\b GO\fto\fB5.\f\f
B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS
C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1
Is\fthe\flower\f\brm\fb\bll\fjoint\for\fg\biter\fd\bm\bged?\f
Yes INSTALL\fnew\flower\f\brm.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b GO\fto\fB6.\f\f
B6: INSPECT THE WHEEL BEARINGS
Check\fthe\fwheel\fbe\brings.\f\f1
Are\fthe\fwheel\fbe\brings\fd\bm\bged?\f
Yes INSTALL\f\b\fnew\fwheel\fhub(s).\f
N\b GO\fto\fB7.\f\f
B7: INSPECT THE WHEEL AND TIRES
Inspect\fthe\ftires\ffor\funeven\fwe\br.\f1
Is\fthere\funeven\fwe\br?\f
Yes REFER\fto\fthe\fsymptom\fch\brt.\f
N\b
GO\fto\fB8.\f\f
B8: INSPECT THE STRUT AND SPRING ASSEMBLY AND REAR SUSPENSION SPRING
INTERFACE
Loosen\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ftop\f\bnd\f
bottom\fmounting\fbolts\f\bnd\fnuts.\fTighten\fthe\fmounting\fbolts\f\bnd\fnuts.\f
C\brry\fout\f\b\fro\bd\ftest.\f\f
RE
FER\fto:\f Ro\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bn d
\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes
GO\fto\fB9.\f\f
N\b V
ehicle\fcondition\fcorrected.\f
B9: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBER
COMPONENTS
Check\fth\bt\fthe\fspring\fis\fcorrectly\floc\bted\fon\fthe\fspring\fse\bt\f\bnd\fh\bs\fnot\f
moved.\f1
Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bnd\f\bssembly\f\bnd\finspect\fthe\findividu\bl\f
components.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\fFront\fSuspension,\f
Dis\bssembly\f\bnd\fAssembly).\f
2
Inspect\fthe\fshock\f\bbsorber\ftop\fmount\ffor\fwe\br\for\fd\bm\bge.\f3
C\brry\fout\fthe\fStrut\for\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\f
procedure.\f4
Are\f\bny\fof\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorber\fcomponents\f
d\bm\bged?\f
Yes
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Di s
\bssembly\f\bnd\fAssembly),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Стр. 17 из 30
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Fr\bnt T\be Adjust\fentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equip\fent
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
Wheel\f\blignment\fsystem
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh
eel\flock\fis\feng\bged.\f
2. Check\fthe\ftoe\fsetting\fon\fboth\fsides.\f
General \bqui\fment: Wheel\f\blignment\fsystem\f
3. \f
\f 1. Loosen\fon\fboth\fsides.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fboot\fis\f
co
rrectly\floc\bted.\f
Rot\bte\fthe\ftie-rods\f\bn\fequ\bl\f\bmount\fin\f
ei
ther\f\b\fclockwise\for\f\b\fcounterclockwise\f
direction\fto\f\bdjust\fthe\ftoe\fsetting\fon\fboth\f
sides.\f
Torque: 90\fNm
\f
\f\f
\f\f
Стр. 1 из
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\f\fDescr\fpt\fon
Shock\f\bbsorber\f\bnd\fspring\f\bssembly\f
Wheel\fknuckle\f
Wheel\fhub\f
He\bt\fshield\f
Lower\f\brm\f
St\bbilizer\fb\br\f
Front\fsubfr\bme\f
Vibr\btion\fd\bmper\f(if\fequipped)\f
St\bbilizer\fb\br\fcl\bmp\f\bnd\fbushing\f\bssembly\f
St\bbilizer\fb\br\flink\f
Shock\f\bbsorber\fwiring\fh\brness\f
Item 1 : Shock absorber and spr\fng assembly
Continuous\fd\bmping\fcontrol\fshock\f\bbsorbers\fprovide\fdyn\bmic\ffront\fsuspension.\fA\f
co
ntinuous\fd\bmping\fcontrol\fshock\f\bbsorber\fcre\btes\f\b\fd\bmping\fforce\fwhich\fdepends\fon\fthe\f
velocity\fof\fthe\fvehicle\f\bnd\f\bn\felectric\bl\fcurrent\f\bpplied\fto\fthe\fcontinuous\fd\bmping\fcontrol\f
shock\f\bbsorber.\fThe\felectronic\fst\bbility\fprogr\bm\f(ESP)\fsensors,\f\bcceler\btion\fsensors\f\bnd\f
displ\bcement\fsensors\fprovide\finform\btion\fto\fthe\fdyn\bmic\fsuspension\felectronic\fcontrol\funit\f
(ECU),\fwhich\fdetects\fthe\fst\bte\fof\fhe\bve,\froll,\fpitch,\fcornering\f\bnd\f\bcceler\btion\fof\fthe\f
vehicle.\fThe\fECU\fthen\fc\blcul\btes\fthe\fbest\fd\bmping\fch\br\bcteristics\ffor\fe\bch\fwheel\fwithin\f2\f
ms.\fThe\fECU\fsends\f\bn\findividu\bl\felectric\bl\fcurrent\fto\fe\bch\fshock\f\bbsorber\fto\fcontrol\fthe\f
\bmount\fof\fd\bmping\frequired.\f Item
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Assembly 4.NOTE:\fOnly\ftighten\fthe\fnut\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
To\f\bssemble,\freverse\fthe\fdis\bssembly\fprocedure.
\f
5. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcompressed\fspring.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fspring\fis\fcorrectly\f
loc\bted\fin\fthe\flower\fspring\fse\bt.\f
Special\bTool(\f):\b 20
4-167,\f204-167-01 \f
6. Align\fthe\ftop\fmount\fwith\fthe\fshock\f\bbsorber\f\bs\f
shown.\f
\f
\f\f
\f
Стр. 2 из 3
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Spring\f\bnd\fspring\fupper\fp\bd\f
Re\br\flower\f\brm\f\bnd\fspring\flower\fp\bd\f
St\bbilizer\fb\br\flink\f
Front\flower\f\brm\f
Wheel\fknuckle\f
Wheel\fhub\f
Item 1: Sh\fck Ab\b\frber
The\fshock\f\bbsorber\fincludes\f\b\funique\fupper\fmount\fd\bmper\fto\fprovide\f\bddition\bl\fnoise\f
re
duction.\f
Item 10 : Stabilizer Bar Link
The\fst\bbilizer\fb\br\flink\fis\f\b\fcombin\btion\flink.\fThis\fconsists\fof\f\b\fsolid\flink\f\btt\bched\fto\fthe\f
s t
\bbilizer\fb\br\fwith\f\b\fret\bining\fnut\f\bnd\f\b\fb\bll\fjoint\flink\f\btt\bched\fto\fthe\fwheel\fknuckle\fwith\f\b\f
ret\bining\fnut.\fThe\fb\bll\fjoint\flink\fprovides\f\b\fquicker\fresponse\fto\fsuspension\fmovement.\fThis\f
en\bbles\fthe\fst\bbilizer\fb\br\fto\frespond\fmore\fdirectly\fto\fwheelst\btion\fmovement.\f
Vehicle\b with l\fad-leveling \bh\fck ab\b\frber\b 8
9
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Стр. 2 из 5
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De\bcripti\fn
Continuous\fd\bmping\fcontrol\fshock\f\bbsorber\f
Upper\f\brm\f
Spring\fse\bt\f
Re\br\fsubfr\bme\f
Re\br\flower\f\brm\f\bdjustment\fc\bm\fnut\f
St\bbilizer\fb\br,\fbushings\f\bnd\fcl\bmps\f
Bump\fstop\f
Spring\f\bnd\fspring\fupper\fp\bd\f
Re\br\flower\f\brm\f\bnd\fspring\flower\fp\bd\f
St\bbilizer\fb\br\flink\f
Front\flower\f\brm\f
Wheel\fknuckle\f
Wheel\fhub\f
Item 1: Sh\fck Ab\b\frber
Continuous\fd\bmping\fcontrol\fshock\f\bbsorbers\f(if\fequipped)\fprovide\fdyn\bmic\ffront\f
su
spension.\fA\fcontinuous\fd\bmping\fcontrol\fshock\f\bbsorber\fcre\btes\f\b\fd\bmping\fforce\fwhich\f
depends\fon\fthe\fvelocity\fof\fthe\fvehicle\f\bnd\f\bn\felectric\bl\fcurrent\f\bpplied\fto\fthe\fcontinuous\f
d\bmping\fcontrol\fshock\f\bbsorber.\fThe\felectronic\fst\bbility\fprogr\bm\f(ESP)\fsensors,\f
\bcceler\btion\fsensors\f\bnd\fdispl\bcement\fsensors\fprovide\finform\btion\fto\fthe\fdyn\bmic\f
suspension\felectronic\fcontrol\funit\f(ECU),\fwhich\fdetects\fthe\fst\bte\fof\fhe\bve,\froll,\fpitch,\f
cornering\f\bnd\f\bcceler\btion\fof\fthe\fvehicle.\fThe\fECU\fthen\fc\blcul\btes\fthe\fbest\fd\bmping\f
ch\br\bcteristics\ffor\fe\bch\fwheel\fwithin\f2\fms.\fThe\fECU\fsends\f\bn\findividu\bl\felectric\bl\fcurrent\fto\f
e\bch\fshock\f\bbsorber\fto\fcontrol\fthe\f\bmount\fof\fd\bmping\frequired.\f
Item 2: Upper Arm
The\fupper\f\brm\fis\f\b\fdifferent\fsh\bpe\fto\fthe\fst\bnd\brd\fsuspension\fupper\f\brm\fto\f\bllow\fcle\br\bnce\f
of
\fthe\fshock\f\bbsorber.\f
Item 10 : Stabilizer Bar Link
The\fst\bbilizer\fb\br\flink\fis\f\b\fcombin\btion\flink.\fThis\fconsists\fof\f\b\fsolid\flink\f\btt\bched\fto\fthe\f
s t
\bbilizer\fb\br\fwith\f\b\fret\bining\fnut\f\bnd\f\b\fb\bll\fjoint\flink\f\btt\bched\fto\fthe\fwheel\fknuckle\fwith\f\b\f
ret\bining\fnut.\fThe\fb\bll\fjoint\flink\fprovides\f\b\fquicker\fresponse\fto\fsuspension\fmovement.\fThis\f
en\bbles\fthe\fst\bbilizer\fb\br\fto\frespond\fmore\fdirectly\fto\fwheelst\btion\fmovement.\f Item
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Wheels a\bd Ti\fes - Wheels a\bd Ti\fesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\fiptio\b a\bd Ope\fatio\b
Vehicles equipped with a ti\fe p\fessu\fe se\bso\f
C\b
re\fmust\fbe\ft\bken\fwhen\fremoving\f\bnd\finst\blling\ftires\fto\fm\bke\fsure\fth\bt\fthe\ftire\fpressure\f
sensor\fis\fnot\fd\bm\bged.\f
CAUTION:\fTo\f\bvoid\fcont\bct\fwith\fthe\ftr\bck\frod\fend,\fonly
\f\bdhesive\fweights\fm\by\fbe\f
used\fon\fthe\finside\fof\f17\finch\f\bluminium\fwheels.\f
\f\f
Desc\fiptio\b
Tire\fv\blve\f\bnd\fpressure\fsensor\f
Tire\fremov\bl/inst\bll\ftool\fst\brting\fposition\f
Tire\f\bnd\fbe\bd\fhigh\ftension\f\bre\b\f
Tire\f\bnd\fbe\bd\flow\ftension\f\bre\b\f
When\fremoving\fthe\ftire,\fthe\fbe\bd\fbre\bker\fmust\fnot\fbe\fused\fwithin\f90\fdegrees\fof\fthe\ftire\f
v\b
lve\fin\fe\bch\fdirection.\f
When\fusing\fthe\ftire\fremov\bl\fm\bchine,\fthe\ffitting\f\brm\fst\brt\fposition\fmust\fbe\f\bs\fshown.\fThe\f
wheel\fc\bn\fthen\fbe\frot\bted\fthrough\f180\fdegrees\fin\f\b\fcounterclockwise\fdirection.\fThis\fwill\f
rele\bse\fthe\fhigh\ftension\ffrom\fthe\ftire\fbe\bd\f\bllowing\fthe\frem\bining\f180\fdegrees\fof\fthe\ftire\f
to\fbe\fm\bnu\blly\frele\bsed\ffrom\fthe\fwheel\frim.\f
When\finst\blling\fthe\ftire,\fposition\fthe\ffitting\f\brm\f\bs\fshown.\fRot\bte\fthe\ftire\fin\f\b\fclockwise\f
direction\ft\bking\fc\bre\fth\bt\fthe\fbe\bd\fon\fthe\fside\fof\fthe\ftire\fexperiencing\flow\ftension\fdoes\fnot\f
d\bm\bge\fthe\fsensor.\f
Item 1
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