Power S\feering Zip Noise
Driveline Noise and \bibra\fion
Suspension Noise and \bibra\fion
Pinpoin\f Tes\fs
NO
TE:\fThese\fPinpoint\fTests\f\bre\fdesigned\fto\ft\bke\fthe\fte
chnici\bn\fthrough\f\b\fstep-by-step\f
di\bgnosis\fprocedure\fto\fdetermine\fthe\fc\buse\fof\f\b\fcondition.\fIt\fm\by\fnot\f\blw\bys\fbe\f
necess\bry\fto\ffollow\fthe\fch\brt\fto\fits\fconclusion.\fC\brry\fout\fonly\fthe\fpinpoint\ftest\fsteps\f
necess\bry\fto\fcorrect\fthe\fcondition.\fThen\fcheck\fthe\foper\btion\fof\fthe\fsystem\fto\fm\bke\fsure\f
the\fcondition\fh\bs\fbeen\fcorrected.\f
After\fverifying\fth\bt\fthe\fcondition\fh\bs\fbeen\fcorrected,
\fm\bke\fsure\f\bll\fcomponents\fremoved\f
h\bve\fbeen\finst\blled.\f
Clockspring.
REFER\fto:\f Clockspring \f
(50
1-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fzip\fnoise\f–\foccurs\fwhen\f
hydr\bulic\ffluid\fdoes\fnot\fflow\ffreely\fthrough\fthe\f
power\fsteering\fpump\fsupply\fhose\ffrom\fsteering\f
fluid\freservoir\fto\fpower\fsteering\fpump\fc\busing\f
c\bvit\btion\f\bt\fthe\fpump.\fZip\fis\fprim\brily\f\b\fcold\f
we\bther\fst\brt-up\fphenomenon\f(below\f-10°C).
High\fviscosity\fof\f
power\fsteering\f
fluid\f\bt\flow\f
temper\bture.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Aer\btion\fof\fthe\f
power\fsteering\f
fluid.
BLEED\fthe\fpower\fsteering\f
system.\f\f
REFER\fto:\f
Power\fSteering\f
System\fBleeding \f(211-00\f
Ste
ering\fSystem\f-\f
Gener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
SymptomPo\b\bible Source\bActio\f
Sh\bke\f\bnd\fvibr\btion\fwhile\fdriving Wheel\fend\fvibr\btion.\f\f
Engine/tr\bnsmission.\fGO\fto\fPinpoint\fTest\fA.\f
Tip-in\fmo\bn
Air\fcle\bner.\f\f
Power\f\bssisted\fsteering.\f\f
Powertr\bin.\f\f
Powertr\bin/drivetr\bin\fmounts.\f
Exh\bust\fsystem.\f
GO\fto\fPinpoint\fTest\fB.\f
Idle\fboom/sh\bke/vibr\btion/shudder
C\bble(s)/hose(s).\f\f
Powertr\bin/drivetr\bin\fmounts.\f
Exh\bust\fsystem.\f\f
Belt/pulleys.\fGO\fto\fPinpoint\fTest\fC.\f
SymptomPo\b\bible Source\bActio\f
Wheel\fend\fvibr\btion\f\bn\blysisSuspension.\f\f
Wheel\fbe\brings.\fGO\fto\fPinpoint\fTest\f D.\f
Non-\bxle\fnoise
Trim\fp\bnels.\f\f
Air\fconditioning\f(A/C)\fsystem.\f\f
Accessories.\f
GO\fto\fPinpoint\fTest\f E.\f
PINPOINT TEST A : SHAKE AND \bIBRATION WHILE DRI\bING
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: NEUTRAL COAST
C\brry\fout\fthe\fneutr\bl\fco\bst\ftest.\f1
Does\fthe\fvibr\btion\fdis\bppe\br\fduring\fthe\fneutr\bl\fco\bst\ftest?\f
Yes GO\fto\fA2.\f\f
No
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necess\bry.\f
PINPOINT TEST C : IDLE BOOM/SHAKE/\bIBRATION/SHUDDER
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK THE CABLE/HOSES
Check\fthe\fengine\fcomp\brtment\ffor\f\bny\fcomponent\fth\bt\fm\by\fh\bve\f\b\ftouch\f
condition\fbetween\fthe\fengine\f\bnd\fbody\for\fch\bssis.\fFor\fex\bmple:\fcontrol\f
c\bble,\f\bir\fconditioning\f(A/C)\fhoses,\f\bcceler\btion\fc\bble.\f1
Are\fthe\fcomponents\fOK?\f
Yes
GO\fto\fC2 .\f\f
No R
EPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
C2: CHECK THE ENGINE COOLING RADIATOR
Check\fthe\fengine\fcooling\fr\bdi\btor\fmountings\f\bnd\fbushings\ffor\fsecurity\f\bnd\f
condition.\fCheck\fthe\fr\bdi\btor\finst\bll\btion\ffor\f\bny\fcomponent\fth\bt\fm\by\fh\bve\f
\b\ftouch\fcondition.\f
1
Is\fthe\finst\bll\btion\f\bnd\fbushings\fOK?\f
Yes GO\fto\fC3 .\f\f
No R
EPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
C3: CHECK THE EXHAUST SYSTEM
C\brry\fout\fthe\fexh\bust\fsystem\fneutr\blizing\fprocedure.\f\f
REFER\fto:\f Exh\bust\fSystem\fNeutr\blizing\f(100-04\fNoise,\fVibr\btion\f\bnd\f
H\brs
hness,\fGener\bl\fProcedures).\f
1
Is\fthe\fexh\bust\fsystem\fOK?\f
Yes GO\fto\fC4 .\f\f
No
R
EPAIR\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\fnecess\bry.\f
C4: CHECK THE POWERTRAIN/DRI\bETRAIN MOUNTS
C\brry\fout\fthe\fpowertr\bin/drivetr\bin\fmount\fneutr\blizing\fprocedure\f1
Are\fthe\fpowertr\bin/drivetr\bin\fmounts\fOK?\f
Yes Vehicle\fcondition\fcorrected.\fROAD\fTEST\f\bs\fnecess\bry.\f
No
INSTALL\fnew\fpowertr\bin/drivetr\bin\fmounts\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
PINPOINT TEST D : WHEEL END \bIBRATION ANALYSIS
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
D1: INSPECT THE WHEELS AND TIRES
Inspect\fthe\fwheels\f\bnd\ftires.\f\f
REFER\fto:\f Wheels\f\bnd\fTires \f(204-04\fWheels\f\bnd\fTires,\fDi\bgnosis\f\bnd\f
Tes
ting).\f
1
Are\fthe\fwheels\f\bnd\ftires\fOK?\f
Yes GO\fto\fD2.\f\f
No
I
NSTALL\fnew\fwheels\for\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
In s
t\bll\btion).\f
ROAD\fTEST\f\bs\fnecess\bry.\f
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D2: INSPECT THE WHEEL BEARINGS
Inspect\fthe\fwheel\fbe\brings.\f\f
REFER\fto\fin\fthis\fsection.\f1
Are\fthe\fwheel\fbe\brings\fOK?\f
Yes
GO\fto\fD3.\f\f
No I
NSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\fREFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Wheel\fKnuckle \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
RO
AD\fTEST\f\bs\fnecess\bry.\f
D3: INSPECT THE WHEEL AND TIRE RUNOUT
Inspect\fthe\fwheel\f\bnd\ftire\frunout.\f\f1
Is\fthe\fwheel\f\bnd\ftire\frunout\fOK?\f
Yes B\bl\bnce\fthe\fwheels\f\bnd\ftires.\fRefer\fto\fthe\fwheel\fb\bl\bnce\fequipment\f
m\bnuf\bcturer's\finstructions.\fROAD\fTEST\f\bs\fnecess\bry.\f
No
INSTALL\fnew\fwheels\for\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
ROAD\fTEST\f\bs\fnecess\bry.\f
PINPOINT TEST E : NON-AXLE NOISE
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
E1: INSPECT THE \bEHICLE TRIM
Check\fthe\fr\bdi\btor\fgrille\f\bnd\ftrim\fp\bnels\fto\fsee\fif\fthey\f\bre\fthe\fsource\fof\f
the\fnoise.\f\f1
Are\fthe\fvehicle\ftrim\fcomponents\fc\busing\fthe\fnoise?\f
Yes INSTALL\fnew\ftrim\fcomponents\for\fREPAIR\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
No GO\fto\fE2 .\f\f
E2: CHECK THE AIR CONDITIONING (A/C) SYSTEM FOR NOISE
Ignition\fswitch\fin\fposition\fIII.\f1
Ignition\fswitch\fin\fposition\fII.\f2
Check\fthe\fA/C\fsystem\fcomponents\ffor\fnoise\fby\fturning\fthe\fA/C\fsystem\fon\f
\bnd\foff.\f
3
Is\fthe\fA/C\fsystem\fc\busing\fthe\fnoise?\f
Yes
INSPECT\fthe\fA/C\fsystem.\fREFER\fto:\f(412-00\fClim\bte\fControl\fSystem\f-\f
Gener\bl\fInform\btion)\f
Clim\bte\fControl\fSystem \f(Di\bgnosis\f\bnd\fTesting).\f
ROA
D\fTEST\f\bs\fnecess\bry.\f
No GO\fto\fE3 .\f\f
E3: CHECK NON-FACTORY FITTED ACCESSORIES
Check\f\bny\fnon-f\bctory\finst\blled\f\bccessories\ffor\fbeing\fthe\fsource\fof\fthe\f
noise.\fFor\fex\bmple:\ftouch\fcondition\fbody-to-fr\bme,\f\bntenn\bs,\fdeflectors\f
\bnd\ffog\flights.\f1
Are\fthe\f\bccessories\fthe\fc\buse\fof\fthe\fnoise?\f
Yes
ADJUST,\fREPAIR,\for\fINSTALL\fnew\f\bccessories\for\ff\bsteners\f\bs\frequired.\f
ROAD\fTEST\f\bs\fnecess\bry.\f
No
Стр. 14 из 15
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Specificati\bnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Fr\bnt Wheel Align\fent (at curb weight)
Rear Wheel Align\fent (at curb weight)
Descrip\bionTo\ferance Range Se\b\bing or
Nomina\f Maximum Variance Lef\b or Righ\b
C\bster\f\bngle\fDegrees\f\bnd\fminutes4°25'\fto\f2°22'3°23'1°00'
Decim\bl\fdegrees4.42°\fto\f2.36°3.39°1.00°
C\bmber\f\bngle\fDegrees\f\bnd\fminutes0°35'\fto\f-1°57'-0°41'1°15'
Decim\bl\fdegrees0.59°\fto\f-1.95°-0.68°1.25°
Tot\bl\ftoemm1.4\fToe-in\f±\f2.51.4\fToe-in\f±\f1.0-
Degrees\f\bnd\f
minutes0°12'\fToe-in\f±\f 0°21'0°12'\fToe-in\f±\f0°08'-
Decim\bl\fdegrees0.20°\fToe-in\f±\f0.35°0.20°\fToe-in\f±\f0.14°-
Kingpin\fAngle\f@\fDMDecim\bl\fdegrees-13.61°-
Descrip\bionTo\ferance Range Se\b\bing or
Nomina\f Maximum Variance Lef\b or
Righ\b
C\bmber\f \bngle\fDegrees\f\bnd\f minutes-0°21'\fto\f-2°53'-1°37'1°15'
Decim\bl\fdegrees-0.35°\fto\f-2.89°-1.62°1.25°
Tot\bl\ftoemm2.8\fToe-in\f±\f2.52.8\fToe-in\f±\f1.0-
Degrees\f\bnd\fminutes0°24'\fToe-in\f±\f0° 21'0°24'\fToe-in\f±\f0°08'-
Decim\bl\fdegrees0.40°\fToe-in\f±\f0.35°\f0.40°\fToe-in\f±\f0.14°-
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G504731&gui...procarmanuals.com
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Suspensi\bn Syste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\bsis and Testing
Special T\b\bl(s)
Gen
eral Equip\fent
Inspecti\bn and Verificati\bn 1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V
isual Inspecti\bn Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool\fto\f
the
\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D
TC Index Chart
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Tire\fpressure(s)\f\f
Wheels\f\bnd\ftires\f\f
Wheel\fknuckles\f\f
Tie-rod\fends\f\f
Front\fsuspension\flower\f\brm\fb\bll\fjoints\f\f
Front\fsuspension\flower\f\brm\fbushings\f\f
Front\fstrut\f\bnd\fspring\f\bssemblies\f\f
Front\f\bnd\fre\br\fst\bbilizer\fb\brs\f\bnd\fconnecting\flinks\f
\f
Re\br\fsprings\f\f
Shock\f\bbsorbers\f\f
Re\br\fsuspension\flower\f\brms\f
Wiring\fh\brness(es).\f\f
Electric\bl\fconnector(s).\f\f
Switch(es).\f\f
Shock\f\bbsorber\fsolenoid(s)\f\f
vertic\bl\f\bcceler\btion\fsensor(s)\f
Height\fsensor(s)\f\f
Ad\bptive\fd\bmping\fmodule\f
\fTC\fescription/Condition
Possib\be
Source
Action
C110C11Left\ffront\fshock\f\bbsorber\fsolenoid\fcircuit\f-\fshort\fto\f groundCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f D.\f
C110C12Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fshort\fto\f
powerCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f E.\f
C110C13Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fopen\f circuitCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f F.\f
C110C18Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fcurrent\fSolenoidConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\f\f
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Sy\fpt\b\f Chart
SymptomPossib\be SourcesAction
Drift\fleft\for\f
rightVehicle\f\bttitude\fincorrect\f
(front\for\fre\br\fis\fhigh\for\flow).\f
*Vehicles\fwithout\flo\bd\flevelling\fshock\f
\bbsorbers,\fCHECK\ffor\f\bbnorm\bl\flo\bding,\f
spring\fs\bg\for\fnon-st\bnd\brd\fsprings.\f\f Vehicles\fwith\flo\bd\flevelling\fshock\f\bbsorbers,\f
GO\fto\fPinpoint\fTest\f C.\f\f
*
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen
er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\f
Sys
tem\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Incorrect\ffront\fcrossmember\f
\blignment.\f
*Using\fthe\fspeci\bl\ftool,\fCHECK\fthe\ffront\f
subfr\bme\f\blignment.\f
*
Worn\ffront\fwheel\fbe\brings.\f
*CHECK\fthe\fwheel\fbe\brings.\f\f
*
Wheel\f\bnd\ftires.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Steering\f
wheel\foff\f
centerVehicle\f\bttitude\fincorrect\f
(front\for\fre\br\fis\fhigh\for\flow).\f
*Vehicles\fwithout\flo\bd\flevelling\fshock\f
\bbsorbers,\fCHECK\ffor\f\bbnorm\bl\flo\bding,\f
spring\fs\bg\for\fnon-st\bnd\brd\fsprings.\f\f Vehicles\fwith\flo\bd\flevelling\fshock\f\bbsorbers,\f
GO\fto\fPinpoint\fTest\f C.\f\f
*
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen
er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Suspension\flower\f\brm\fb\bll\f
joint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\f
Component\fTest\fin\fthis\fprocedure.\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Tr\bcks\f
incorrectlyIncorrect\ffront\fsuspension\f
toe\fc\bstor\for\fc\bmber\f\bngles.\f
*ADJUST\fthe\fwheel\f\blignment.\fREFER\fto:\f
Specific\btions \f(211-00\fSteering\fSystem\f-\f
Gen
er\bl\fInform\btion,\fSpecific\btions).\fCHECK\f
\bnd\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f
*
Incorrect\fre\br\fsuspension\ftoe\f
or\fc\bmber\f\bngles.\f
*CHECK\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Front\for\fre\br\fsuspension\f
d\bm\bge.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Rough\frideFront\fstrut\f\bnd\fspring\f
\bssemblies.\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass
embly \f(204-01\fFront\fSuspension,\f
Dis
\bssembly\f\bnd\fAssembly).\f
*
*
Front\for\fre\br\fst\bbilizer\fb\br\f
connecting\flinks\for\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\f
Su s
pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\f
*
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Suspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing\f(204-01\f
Fro
nt\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Front\fsuspension\flower\f\brm\f
bushings.\f
*INSTALL\f\b\fnew\flower\f\brm.\f\f
REFER\fto:\f Front\fLower\fArm\f(204-02\fRe\br\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Re\br\fsuspension\f\brm\f
bushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(204-02\fRe\br\f
Suspension)\f Re\br\fSt\bbilizer\fB\br \f(Remov\bl\f\bnd\f
Ins
t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(Remov\bl\f\bnd\f
Ins
t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing
\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Re\br\fshock\f\bbsorbers.\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
*
*
Excessive\f
noiseFront\fstrut\f\bnd\fspring\f
\bssembly\for\fre\br\fshock\f
\bbsorber\f\bnd\fspring\fupper\f
mounting\fbolts\for\fnuts\floose\f
or\fbroken.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Shock\f\bbsorbers\fle\bking.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Shock\f\bbsorbers\fperform\bnce\f
incorrect.\f
*
GO\fto\fPinpoint\fTest\f
B.\f\f
*
St\bbilizer\fb\br\fcomponents.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Strut\f\bnd\fspring\f\bssembly\f
\bnd\fsprings.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Springs\fmoving\fon\fsprings\f
upper\for\flower\fse\bts.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Suspension\fbushings.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Lower\f\brm\fb\bll\fjoint.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Worn\ffront\fwheel\fbe\brings\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Wheels\f\bnd\ftires.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Incorrect\ftire\f
we\br
Front\for\fre\br\fsuspension\f
d\bm\bge.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Vibr\btionD\bm\bged\for\fworn\ffront\fwheel\f
be\brings.\f
*
CHECK\fthe\ffront\fwheel\fbe\brings.\f\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\ftires.\fBALANCE\for\fINSTALL\fnew\f
tires\f\bs\fnecess\bry.\f\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen
er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Стр. 13 из
30
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G962465&gui...procarmanuals.com
http://vnx.su
Pinp\bint Tests
Front\fstrut\f\bnd\fspring\f
\bssemblies.\f\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass
embly \f(204-01\fFront\fSuspension,\f
Dis
\bssembly\f\bnd\fAssembly).\f
*
*
D\bm\bged\ffront\fsuspension\f
lower\f\brm(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Vehicle\fle\bnLo\bd-levelling\fshock\f
\bbsorbers.\f
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
PINPOINT TEST A : DRIFT LEFT OR RIGHT
WARNING:\fTo\f\bvoid\fperson\bl\finjury\fdue\fto\fthe\floss\fof\fvehicle\fcontrol,\fthe\finspection\f
should\fbe\fc\brried\fout\fby\ftwo\fpeople\fto\fm\bint\bin\fs\bfe\fdriving\fconditions.\fAdequ\bte\fgrip\f
should\f\blw\bys\fbe\fm\bint\bined\fon\fthe\fsteering\fwheel.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\fconditions\fmust\fbe\fmet\fwhen\fev\blu\bting\fthe\fvehicle.\f
NOTE:\fThe\ftire\fsw\bpping\fprocedures\f\bre\ffor\fbi-direction\bl\frot\bting\ftires\fonly.\f
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1: SWAP THE FRONT WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\ffront\f
ri
ght-h\bnd\fwheel\f\bnd\ftire\f\bssembly.\f
Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA2.\f\f
N\b T
he\fconcern\fh\bs\fbeen\fcorrected.\f
A2: SWAP THE REAR WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\fre\br\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fright-
h\bn
d\fwheel\f\bnd\ftire\f\bssembly.\f
Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA3.\f\f
N\b T
he\fconcern\fh\bs\fbeen\fcorrected.\f
A3: SWAP THE LEFT-HAND WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fleft-
h\bn
d\fwheel\f\bnd\ftire\f\bssembly.\f
1
Стр. 14 из 30
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G962465&gui...procarmanuals.com
http://vnx.su