Page 797 of 4402
Vehicles\fwith\f\butom\btic\ftiming\fbelt\ftensioner\f
Installation Vehicles\fwith\fmech\bnic\bl\ftiming\fbelt\ftensioner\f
12.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcompressed\fspring.\f
Install the S\fecial Tool(s): 30
3-1054\f
13.WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcompressed\fspring.\f
\f
\f\f
\f
Стр. 4 из 8
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Page 798 of 4402
Vehicles\fwith\f\butom\btic\ftiming\fbelt\ftensioner\f
All\fvehicles\f
1.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
i
n
st\blled.\f Torque: 25\fNm
\f
2. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
i
n
st\blled.\f1. Torque: 2
5\fNm\f
3. S\fecial Tool(s): 303-1054\f
Tor
que: 25\fNm
\f
3. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b
ndling\fthe\fcompressed\fspring.\f
Install the S\fecial Tool(s): 30
3-1054\f
\f
\f
\f\f
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Page 804 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
211-014\f
Remover,\fSteering\fWheel
\f
1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. To
rque:\b 6\fNm
\f
4. Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01D\fEngine\f
-\f 2
.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Page 832 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fisassembly
Special Tool(s)
Ge
neral Equipment
Vehicles with mechanical timing belt tensioner
211-014\f
Remover,\fSteering\fWheel\f
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
Punch
Two leg puller 1. \f
2. \f
3
. General \bqui\fment: Two\fleg\fpuller\f
4. \f
\f
\f
\f\f
\f\f
\f
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Page 833 of 4402
Vehicles with automatic timing belt tensioner
All vehicles
5.
WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
Install the S\fecial Tool(s):
30
3-1054\f
6.WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
S\fecial Tool(s): 30
3-1054\f
7. \f
\f
\f\f
\f
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Page 842 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner\f
303-1178\f
Timing\fTool\fC\bmsh\bft\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl\f
303-1182\f
Timing\fTool,\fCr\bnksh\bft\f
\f
\f
\f
\f
\f
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Page 853 of 4402
Vehicles with mechanical timing belt tensioner
Vehicles with automatic timing belt tensioner
39.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
1.
Tor\fue\b 25\fNm\f
3. Tor\fue\b 25\fNm
\f
40.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
1. Tor\fue\b 25\fNm\f
3. Special Tool(s)\b 303-1054\f
Tor
\fue\b 25\fNm
\f
\f
\f
Стр. 12 из 17
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Page 882 of 4402

Engine\fwill\fnot\f
cr\bnkB\bttery\for\fc\bbles.\f
*CHECK\fthe\fb\bttery,\fbr\bcket\f\bnd\fc\bbles.\f\f
REFER\fto:\fB\bttery\f(414-01,\fDi\bgnosis\f
\bnd\fTesting).\f
*
St\brter\fmotor\for\fc\bbles.\f
*CHECK\fthe\fst\brting\fsystem.\f\f
REFER\fto:\fSt\brting\fSystem\f(303-06,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fcr\bnks\fbut\f
will\fnot\fst\brtFuel\ft\bnk\fis\fempty.\f
*CHECK\fthe\ffuel\flevel.\f
*
W\bter\fin\ffuel\f(only\fdiesel\f
engine).\f
*Dr\bin\fthe\fw\bter\ffrom\fthe\ffuel\fsystem.\f\f
*
Fuel\ffilter\fblocked.\f
*INSTALL\f\b\fnew\ffuel\ffilter.\f\f
*
Engine\fint\bke\f\bir\fsystem.\f
*CHECK\fthe\fint\bke\f\bir\fsystem.\f\f
REFER\fto:\fInt\bke\fAir\fDistribution\f\bnd\f
Filtering\f(303-12,\fDi\bgnosis\f\bnd\fTesting).
\f
*
Glow\fplug\ff\bulty\f(only\fdiesel\f
engine).\f
*
CHECK\fthe\fglow\fplugs.\fINSTALL\fnew\f
glow\fplugs\f\bs\fnecess\bry.\f\f
REFER\fto:\fGlow\fPlug\fSystem\f(303-07,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fm\bn\bgement\f
system.\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f\f
REFER\fto:\fElectronic\fEngine\fControls\f-\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel\f(303-
14,\fDi\bgnosis\f\bnd\fTesting).\f
*
Incorrect\fv\blve\ftiming.\f
*CHECK\f\bnd\f\bdjust\fthe\fv\blve\ftiming.\f\f
REFER\fto:\fV\blve\fCle\br\bnce\fAdjustment\f
(303-01,\fGener\bl\fProcedures).\f
*
Broken\for\fd\bm\bged\ftiming\f
belt/timing\fch\bin\for\f
pulley/sprocket.\f
*CHECK\fthe\ftiming\fbelt/timing\fch\bin\f\bnd\f
sprockets/pulleys.\fINSTALL\fnew\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\fTiming\fBelt\f(303-01,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
*
Very\fpoor\fpower\f
output\for\ffuel\f
consumption\ftoo\f
high\for\fengine\f
running\frough.Fuel\fsystem.\f
*CHECK\fthe\ffuel\fsystem.\f\f
REFER\fto:\fTurboch\brger\f(303-04,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fint\bke\f\bir\fsystem.\f
*CHECK\fthe\fint\bke\f\bir\fsystem.\f\f
REFER\fto:\fInt\bke\fAir\fDistribution\f\bnd\f
Filtering\f(303-12,\fDi\bgnosis\f\bnd\fTesting).
\f
*
Exh\bust\fsystem\fblocked.\f
*CHECK\fthe\fexh\bust\fsystem.\f\f
REFER\fto:\fExh\bust\fSystem\f(309-00,\f
Description\f\bnd\fOper\btion).\f
*
Engine\fm\bn\bgement\f
system.\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f\f
REFER\fto:\fElectronic\fEngine\fControls\f-\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel\f(303-
14,\fDi\bgnosis\f\bnd\fTesting).\f
*
Turboch\brger.\f
*CHECK\fthe\fturboch\brger.\f\f
REFER\fto:\fTurboch\brger\f(303-04,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Incorrect\fv\blve\ftiming.\f
Timing\fbelt/timing\fsprocket\f
or\fpulley/sprocket\fd\bm\bged.
\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\f\f
REFER\fto:\fTiming\fBelt\f(303-01,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
*
Ignition\ftiming\fincorrect\f
(only\fpetrol\fengines).\f
*CHECK\fthe\felectronic\fengine\fcontrols.\f\f
REFER\fto:\fElectronic\fEngine\fControls\f-\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel\f(303-
14,\fDi\bgnosis\f\bnd\fTesting).\f
*
Noisy\frunningEngine\f\buxili\bry\f
components\floose\for\f
d\bm\bged.\f
*CHECK\fengine\f\buxili\bry\fcomponents\ffor\f
d\bm\bge\for\flooseness.\fCHECK\f\bnd\f\bdjust\f
v\blve\ftiming.\fINSTALL\fnew\fcomponents\f
\bs\fnecess\bry.\f\f
REFER\fto:\fTiming\fBelt\f(303-01,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
*
Noisy\frunning,\fIncorrect\ffuel\f
*DETERMINE\fwhich\ftype\fof\ffuel\fw\bs\fl\bst\f
*
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