Installation\b6. Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat
erial\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
To r
\fue\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fLe\brned\fV\blues\f
service\ffunction.\f
General E\fuipment\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)\bDifferential\bPressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription and Op\bration
The\finstrument\fcluster\fis\fp\brt\fof\fthe\fcentr\bl\fvehicle\fconfigur\btion\f\bnd\fs\bves\f\b\fcopy\fof\fthe\f
co
nfigur\btion\fd\bt\b\fstored\fin\fthe\fGEM.\fIt\f\bcts\f\bs\f\b\fb\bck-up\fcopy\fin\fthe\fevent\fth\bt\fthe\fGEM\f
must\fbe\frenewed.\f
After\fch\bnging\fthe\finstrument\fcluster,\fthe\fcurrent\fmile\bge\fof\fthe\fvehicle\fmust\fbe\fentered\f
using\fthe\fFord\fdi\bgnostic\funit.\f
Is\fit\fpossible\fto\freset\fthe\fmile\bge\fto\fzero\fon\fnew\fvehicles.\fThe\ffollowing\fconditions\f\bpply:\f
the\f20\fkilometer\f(mile)\flimit\fmust\fnot\fbe\fexceeded,\f\f
under\f20\fkilometers\f(miles),\fthe\fmile\bge\fc\bn\fbe\freset\fto\fzero\f\b\fm\bximum\fof\fthree\ftimes.\f
Ho
wever,\fresetting\fis\fonly\fpossible\fup\fto\f\b\ftot\bl\fof\f50\fkilometers.\f
For\fthis\fpurpose,\fthe\fconfirm\btion\fbutton\fon\fthe\fsteering\fwheel\fmust\fbe\fpressed\ffor\flonger\f
th
\bn\f7\fseconds.\f
The\finstrument\fcluster\fc\bn\fbe\fdi\bgnosed\fusing\fIDS.\f
V\bhicl\bs with low s\bri\bs instrum\bnt clust\br
\f\f
D\bscription
Glow\fplug\findic\btor\f
Speed\fcontrol\findic\btor\f
Ge\br\fch\bnge\findic\btor\f(ge\br\fch\bnge\frecommend\btion)\f
Air\fb\bg\fw\brning\findic\btor\f
Left-h\bnd\fturn\fsign\bl\findic\btor\f
Cool\bnt\ftemper\bture\fg\buge\f
Inform\btion\f\bnd\fmess\bge\fcenter\fdispl\by\f/\f\bl\brm\fsystem\fen\bbled\f
(when\fignition\foff)\f
Fuel\fLevel\fG\buge\f
Right-h\bnd\fturn\fsign\bl\findic\btor\f
It\bm 1
2
3
4
5
6
7
8
9
\f
Part Numb\br -
-
-
-
-
-
-
-
-
-
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G999619&gui...procarmanuals.com
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Warning \bevice\f - Oil Change Indicator
Re\fetS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1. Close\f\bll\fdoors.\f
2. T
urn\fthe\fignition\fkey\fto\fposition\fII.\f
3. Simult\bneously\fpress\fthe\f\bcceler\btor\fped\bl\f\bnd\f the\fbr\bke\fped\bl\f\bnd\fhold\ffor\f\b\fminimum\fof\f15\f
seconds.\f
4.
Press\fthe\f"OK"\fbutton\fof\fthe\fmultifuction\bl\fswitch\f
\bnd\fthe\foil\fch\bnge\freminder\findic\btor\fwill\fturn\f
off.\fThis\fconfirms\fth\bt\fthe\freset\fprocedure\fh\bs\f
been\fcorrectly\fcompleted.\f
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\bnd\fthe\f\bge\f\bnd\ftemper\bture\fof\fthe\fb\bttery.\fThis\ftype\fof\fb\bttery\fch\brger\finiti\blly\fch\brges\f
\bt\f\b\fhigh\fr\bte\fof\fcurrent\fth\bt\freduces\f\bs\fb\bttery\fvolt\bge\fis\frestored.\fWhen\fusing\f\b\f
const\bnt\fvolt\bge\fb\bttery\fch\brger,\fthe\fch\brging\fcurrent\fshould\fbe\frecorded\f\bfter\ffive\f
minutes\f\bnd\fthe\fb\bttery\fch\brger\fswitched\foff\fwhen\fthe\fch\brging\fcurrent\ff\blls\fto\fone–third\f
of\fthe\frecorded\fv\blue,\for\f\bfter\feight\fhours\fwhichever\foccurs\ffirst.\f
NOTE:\fMultiple\fb\bttery\fch\brgers\f\bre\fdesigned\fto\fch\brge\f\b\fnumber\fof\fb\btteries,\f
simult\bneously.\fOf\fthe\ftwo\fdifferent\ftypes\fof\fmultiple\fb\bttery\fch\brgers\f\bv\bil\bble,\fonly\f
those\fth\bt\fch\brge\fb\btteries\fin\fseries\fshould\fbe\fused\f\bnd\fit\fis\fimport\bnt\fth\bt\fb\btteries\f\bre\f
of\fthe\fs\bme\for\fvery\fsimil\br\fr\btings\f\bnd\fvolt\bges.\fMultiple\fb\bttery\fch\brgers\fth\bt\fch\brge\f
b\btteries\fin\fp\br\bllel\f\bre\fnot\frecommended.\f
NOTE:\fThe\fuse\fof\f\b\ff\bst\f(boost)\fb\bttery\fch\brger\fis\fnot\frecommended\f\bs\fit\fc\bn\fc\buse\f
d\bm\bge\fto\f\b\fb\bttery.\fF\bst\fch\brging\fwill\fonly\frestore\f\b\fb\bttery\fto\f\b\fst\bte\fof\fch\brge\fth\bt\f
will\fen\bble\fit\fto\fc\brry\fout\fit’s\fcritic\bl\ffunction\fof\fcr\bnking\fthe\fengine.\fF\bst\fch\brging\fwill\fnot\f
restore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd\fmust\ftherefore\fbe\ffollowed\fby\f\b\fperiod\fof\f
slow\fch\brging.\fExcessively\ff\bst\fch\brging\fc\bn\fc\buse\fd\bm\bge\fto\f\b\fb\bttery.\fFor\fthis\fre\bson,\f
ch\brging\ftimes\fmust\fbe\fc\brefully\fcontrolled.\fF\bst\fb\bttery\fch\brgers\fv\bry\fwidely\fin\fdesign\f
so\fit\fis\fvery\fimport\bnt\fto\fstrictly\f\bdhere\fto\fthe\fequipment\fm\bnuf\bcturer’s\finstructions.\fA\f
ch\brge\fof\f30\f\bmps\ffor\fup\fto\f30\fminutes\fis\fthe\fmost\fcommon\ff\bst\fch\brging\f\bpplic\btion.\fIf\f
the\fb\bttery\fis\fvery\fdisch\brged\f\bnd\frequires\f\bddition\bl\frestor\btion,\f\bn\f\bddition\bl\fch\brge\fof\f
20\f\bmps\ffor\f\b\fperiod\fup\fto\fone\f\bnd\f\b\fh\blf\fhours\fshould\fbe\f\bpplied.\fF\bst\fch\brging\ffor\f\b\f
period\fin\fexcess\fof\ftwo\fhours\fsignific\bntly\fincre\bses\fthe\frisk\fof\fc\busing\fd\bm\bge\fto\fthe\f
b\bttery.\f\f
NOTE:\fWhen\fconnecting\f\bnd\fdisconnecting\fthe\fb\bttery\ffrom\fthe\fvehicle,\fm\bke\fsure\fth\bt\f
the\fb\bttery\fground\fc\bble\fis\fdisconnected\ffirst\f\bnd\fconnected\fl\bst\f\bnd\fth\bt\f\bll\felectric\bl\f
items\f\bre\fswitched\foff.\fRecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies\fbefore\f
disconnecting\fthe\fb\bttery.\f\f1. Remove\fthe\fb\bttery\f(Focus\fC-MAX\f2003.75,\fFo
cus\f2004.75,\fS-MAX/G\bl\bxy\f2006.50,\fMondeo\f
2007.50\fonly).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble\f(All,\fexcept\f the\fvehicles\fmentioned\fin\fthe\fprevious\fstep).\f
3. NOTE:\fThe\fm\bximum\fb\bttery\felectrolyte\f
le
vel\fis\f\bpproxim\btely\f40\fmm\fbelow\fthe\fvery\f
top\fof\fthe\fb\bttery\fc\bsing.\fThis\fcorresponds\f
to\f\b\fpoint\fjust\fbelow\fthe\flower\frim\fof\fthe\f
b\bttery\fc\bsing.\f\f
Check\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\f
i n
dic\bted\fm\bximum\flevel.\fTop\fup\fwith\f
distilled/de-ionized\fw\bter,\f\bs\fnecess\bry.\f
4. Connect\fthe\fpositive\fred\fcl\bmp\ffrom\fthe\fb\bttery\f ch\brger\fto\fthe\fpositive\fb\bttery\ftermin\bl.\f
5. Connect\fthe\fneg\btive\fbl\bck\fcl\bmp\ffrom\fthe\f b\bttery\fch\brger\fto\fthe\fneg\btive\fb\bttery\ftermin\bl.\f
6. Connect\fthe\fAC\fpower\fc\bble\fto\fthe\fm\bins\foutlet\f \bnd\fswitch\fon.\f
7. Follow\fthe\finstructions\fsupplied\fwith\fthe\fb\bttery\f ch\brger\fto\fch\brge\fthe\fb\bttery.\f
8. To\fdisconnect\fthe\fb\bttery\fch\brger,\freverse\fthe\f connection\fprocedure.\f
\f\f
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Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBattery\b
Disco\f\fect\ba\fd\bCo\f\fectS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
Disco\f\fect\b
WARNING:\fRefer\fto:\f B\b
ttery\f\bnd\fB\bttery\fCh\brging\fHe\blth\f\bnd\fS\bfety\fPrec\but ions\f
(10
0-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Co\f\fect\b
1. Obt\bin\f\bnd\frecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies.\f
2. Torque:\b 24\fNm
\f
1. Enter\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\f frequencies.\f
2. Reset\fthe\fclock\fto\fthe\fcorrect\ftime.\f
3. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\ffor\fthree\f minutes.\f
4. When\fthe\fengine\fre\bches\fnorm\bl\foper\bting\f temper\bture,\fincre\bse\fthe\fengine\fspeed\fto\f1200\f
rpm\f\bnd\fm\bint\bin\ffor\f\bpproxim\btely\f2\fminutes.\f
5. Drive\fthe\fvehicle\ffor\f\bpproxim\btely\ffive\f miles/eight\fkilometers\fof\fv\bried\fdriving.\f
6. Initi\blize\fthe\fdoor\fwindow\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
Стр. 1 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548703&gui...procarmanuals.com
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in
forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S
elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Audio\funit\f\f
Antenn\b\f\f
Foreign\fobjects\fcont\bcting\fspe\bker\f\f
Trim\fpoorly\ffitted/reson\bnce\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Audio\funit\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Video\fdispl\by\f\f
DVD\fpl\byer\f\f
CD\fch\bnger\f\f
Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
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4.4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
S
elf-Diagnos\bic Mode - High Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f6\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f6\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S
elf-Diagnos\bic Mode
4. 4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F
ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D
iagnos\bic Trouble Code (DTC) Index Char\b
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f (\budible\ffor\f2\fseconds)
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f
two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f(\budible\ffor\f2\fseconds)
DTCDe\fcription/ConditionPo\f\fib\be SourceAction
B1342Audio\funit\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2403CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
B2404Audio\fcontrol\fswitch\fcircuit\ff\bilureAudio\fcontrol\fswitchGO\fto\fPinpoint\fTest\f I.\f
B2406CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2408Spe\bker\fline\fshort\fcircuitSpe\bker(s)GO\fto\fPinpoint\fTest\f C.\f
Стр. 2 из 29
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