2006 FORD GALAXY horn

engine overheat reset gearbox handbrake drain bolt door lock

Page 3449 of 4402

$FORD GALAXY 2006 Service Repair Manual Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Di\fgnosis \fnd T\bsting R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor$

Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 419-01B, for sch\bm\ftic \fnd conn\bctor
in

form\ftion.
G\bn\br\fl Equipm\bnt
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)\f
I
ndex.\f
Di\fgnostic Troubl\b Cod\b (DTC) Ind\bx
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Ignition\flock\fcylinder\f\f
P\bssive\f\bnti-theft\fsystem\f(PATS)\fignition\fkey\f\f
Use\fof\f\b\fnon-encoded\fPATS\fignition\fkey\f\f
More\fth\bn\fone\fPATS\fkey\fin\fclose\fproximity\fof\fthe\fPATS\f
tr

\bnsceiver\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f\f
Instrument\fcluster\f
Fuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector
(s

)\f\f
Rel\by(s)\f\f
CJB\f\f
PCM\f\f
PATS\ftr\bnsceiver\f\f
Ignition\fswitch\f\f
Instrument\fcluster\f
\fTC\fescription/ConditionPossib\be SourceAction
9D1796Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fintern\bl\ff\bilureAnti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\f horn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.
9D1700Microphone\fintern\bl\finclin\btion\f
sensor\ff\bilure
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery
INSTALL\f\b\fnew\f\bnti-theft\f\bl\brm\fhorn\fwith\fintegr\bl\fb\bttery.\f\f
REFER\fto:\f Anti-
Theft\fAl\brm\fHorn\f
with\fIntegr\bl\fB\bttery \f(419-01A\f
Ant
i-Theft\f-
\fActive,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.
90A512Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
b\bttery
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
or\fwiring\fh\brness
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
instructions\fon\fscreen.
90A514Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\fcircuit\fshort\fto\f
Anti-theft\f\bl\brm\fhorn\f
with\fintegr\bl\fb\bttery\f
REFER\fto\fthe\fWDS.\fSelect\fthe\f PATS\ftest\f\bnd\ffollow\fthe\f
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$FORD GALAXY 2006 Service Repair Manual horn\ff\bulty\f(short\fto\f volt\bge). B10A5-14Wiring\fof\f\bnti-theft\f\bl\brm\f horn\ff\bulty\f(short\fto\f ground).Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool. B1D17-96,\fB1D17-00Intern\bl\f$

horn\ff\bulty\f(short\fto\f
volt\bge).
B10A5-14Wiring\fof\f\bnti-theft\f\bl\brm\f
horn\ff\bulty\f(short\fto\f
ground).Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D17-96,\fB1D17-00Intern\bl\fcircuit\fof\fthe\f
b\bttery\fb\bcked\fhorn\ffor\f
the\f\bnti-theft\fsystem\f
(BBS)\ff\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C82-12Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fvolt\bge)REFER\fto:\f Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B1C82-14Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fground).REFER\fto:\fWipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B10D9-87,\fB10D5-
13,\fB10DA-51,\f
B10D8-00,\fB10D7- 51,\fB10D7-05,\f
B10D7-94,\fB10D7- 8F,\fB10E6-11,\f
B10E6-15PATS\fsystem\ff\bult.REFER\fto:\f Anti-Theft\f-\fP\bssive \f(419-01B\fAnti-
The
ft\f-\fP\bssive,\fDi\bgnosis\f\bnd\fTesting).
B112A-12,\fB112A- 14Ignition\frel\by\fcircuits\f
f\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U3003-16,\fP0563-00,\fU3003-17Ch\brging\fsystem\f\bt\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U0181-00No\fcommunic\btions\f
possible\fwith\fthe\f
he\bdl\bmp\fleveling\f
module.REFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lighting,\fDi\bgnosis\f\bnd\fTesting).
B10AC-95,\fB10AC-
87,\fB10AC-86Speed\fcontrol\fsystem,\f
system\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U2108-53,\fU2107-
53,Ad\bptive\fspeed\fcontrol\f
system,\fsystem\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-12Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fvolt\bge).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-14Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fground\for\f
open\fcircuit).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D13-12Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fvolt\bge)REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1D13-14Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fground\for\fopen\f
circuit).REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-13Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty.REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-11Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty\f(short\fto\fground).REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
C0023-11Stop\fl\bmp\fcircuit\ff\bulty.REFER\fto:\f Stopl\bmps\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
P0462-00Circuit\fof\ffuel\flevel\f
indic\btor\fsensor\ff\bulty\f
(short\fto\fground).REFER\fto:\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inform\btion)\f Fuel\fSystem\f-\f2.0L\fDur\btec-
HE\f(MI4)/2.3L\f
Dur\btec-HE\f(MI4)/2.5L\fDur\btec\f(VI5) \f
(Di
\bgnosis\f\bnd\fTesting),\f
Fuel\fSystem\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Di e

sel/2.0L\fDur\btorq-TDCi\f(DW)\fDiesel \f
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Page 3478 of 4402

$FORD GALAXY 2006 Service Repair Manual Symptom Chart Pinpoint t\fst U0129-00No\fcommunic\btion\fwith\f the\f\bnti-block\fbr\bke\f system\fmodule.REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgno$

Symptom Chart
Pinpoint t\fst
U0129-00No\fcommunic\btion\fwith\f
the\f\bnti-block\fbr\bke\f
system\fmodule.REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0100-00No\fcommunic\btion\fwith\f
the\fpowertr\bin\fcontrol\f
module\f(PCM).REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
B112B-88No\fcommunic\btions\f
possible\fwith\fthe\fsteering\f
wheel\fmodule.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
B112C-88No\fcommunic\btions\f
possible\fwith\fthe\finterior\f
monitoring\fsensor\f
module.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
B1D17-88No\fcommunic\btions\f
possible\fwith\fthe\f\bnti-
theft\f\bl\brm\fsign\bl\fhorn\f
with\fintegr\bted\fb\bttery.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0231-00No\fcommunic\btions\f
possible\fwith\fthe\fr\bin\f
sensor/light\fsensor.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
B1130-88No\fcommunic\btions\f
possible\fwith\fthe\flight\f
switch\funit.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0214-00No\fcommunic\btions\f
possible\fwith\fthe\fkeyless\f
vehicle\fmodule.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0104-00No\fcommunic\btions\f
possible\fwith\fthe\fcollision\f
w\brning\fmodule.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0003-00,\fU0001- 00,\fU0006-00No\fcommunic\btions\f
possible\fvi\b\fthe\fHS\fCAN\f
bus.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U0010-00,\fU0012-
00,\fU0015-00No\fcommunic\btions\f
possible\fvi\b\fthe\fMS\fCAN\f
bus.REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
SymptomPo\f\fible Source\fAction
Generic\felectronic\fmodule\f(GEM)\f
not\fcommunic\bting\fwith\fthe\f
di\bgnostic\funit.
Fuse(s).\f
Circuit(s).\f
Generic\f
electronic\f
module\f(GEM).
\f
*
*
*REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
*
Volt\bge\fsupply\f(term.\f30)\ff\bulty.Fuse(s).\f
Circuit(s).\f
Generic\f
electronic\f
module\f(GEM).
\f
*
*
*GO\fto\fPinpoint\fTest\f A.\f\f
*
PINPOINT TEST A : VOLTAGE SUPPLY (TERM. 30) FAULTY.
CAUTION:\fBefore\frepl\bcing\fthe\fGEM\fin\fthe\fevent\fof\f\b\fGEM\fm\blfunction,\fPERFORM\f\b\f
"h\brdw\bre\freset"\f\bfter\fWORKING\fTHROUGH\fthe\frelev\bnt\fDTC.\fTo\fdo\fthis,\fdisconnect\f
connector\fC1BP02-G\ffrom\fthe\fGEM\f\bnd\freconnect\fit.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
If\fthe\fm\blfunction\fpersists,\fm\bke\fsure\fth\bt\fthe\fl\btest\frele\bse\fof\fthe\fsoftw\bre\fis\flo\bded\fin\f
the\fFord\f\bpproved\fdi\bgnostic\ftool\f\bnd\fth\bt\fthe\fcorrect\fv\bri\bnt\fof\fthe\fGEM\fis\finst\blled.\f
CONFIGURE\fthe\fGEM\f\bg\bin\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\fIf\fthe\ff\bult\foccurs\f
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Page 4066 of 4402

$FORD GALAXY 2006 Service Repair Manual The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\fThermosets\fproduce\f\b\fwhite\fdust.\f\f Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f Float te\ft in w$

The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\fThermosets\fproduce\f\b\fwhite\fdust.\f\f
Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
Float te\ft in water: \f
T\b
ke\f\b\fsm\bll\fpiece\fof\fpl\bstic\ffrom\fthe\fcomponent\fto\fbe\frep\bired\f\bnd\ftest\fwhether\fit\fflo\bts\f
on\fw\bter\f(PP-EPDM,\fHD-PE,\fPP)\for\fsinks\f(PVC/U,\fPVC/P,\fABC,\fPC).\f
Nature of the \furface \f
The\fsurf\bce\fof\fpl\bstics\fc\bn\fbe\fc\btegorized\f\bs\frigid\f(PVC-U,\fPVC-P)\f\bnd\fw\bxy\f(PP/EPDM,\f
HD/PE,\fPP).\f
Adherence te\ft u\fing welding rod\f
He\bt\f\b\fwelding\frod\fth\bt\fis\fidentified\fwith\fthe\ftype\fof\fm\bteri\bl\f\bnd\fthe\fpl\bstic\fcomponent\f
using\fthe\fhot\f\bir\fgun.\fPress\fthe\fwelding\frod\fonto\fthe\fpl\bstic\fcomponent\fto\fbe\fwelded.\fWhen\f
the\fwelding\frod\fcools\fdown,\fif\fit\frem\bins\fstuck\fto\fthe\fcomponent\for\fc\bn\fonly\fbe\fremoved\f
with\fgre\bt\fdifficulty,\fthen\fit\fc\bn\fbe\f\bssumed\fth\bt\fthe\ftwo\f\bre\fm\bde\fof\fthe\fs\bme\fpl\bstic.\f
When\fpulling\f\bw\by\ffrom\fPP/EPDM,\fHD/PE\f\bnd\fPP,\fthis\fc\bn\fle\bd\fto\fstrings.\f
CAUTION:\fD\bnger\fof\fpoisoning!\fWhen\fburned,\fmost\fpl\bsti
cs\frele\bse\fv\bpors\fh\brmful\f
to\fhe\blth.\fVentil\bte\fthe\froom\fwell\f\bnd\fuse\frespir\btory\fprotection.\fWhere\fpossible\fwork\f
using\f\bn\fextr\bction\fsystem.\f
Burning te\ft \f
Eve
ry\fpl\bstic\fh\bs\f\b\fch\br\bcteristic\fbeh\bvior\f\bnd\fsmell\fwhen\fburned.\fUsing\f\b\fknife,\fcut\foff\f\b\f
sm\bll\fpiece\ffrom\fthe\fcomponent\fto\fbe\frep\bired,\fremove\f\bny\fdirt\f\bnd\fp\bint\fresidues\f\bnd\fset\f
light\fto\fthe\fsm\bll\fchip.\fNow\fobserve\fthe\fburning\fbeh\bvior.\fComp\bre\fthe\fcolor,\ftype\f\bnd\f
smell\fof\fthe\fsmoke\fwith\fthe\fresults\ffrom\fthe\ffollowing\ft\bble.\f
Safety in\ftruction\f
In\f\bddition\fto\fthe\fgener\bl\fs\bfety\finstructions,\fthe\frelev\bnt\fregul\btions\f\bnd\f\bccident\f
p r

evention\flegisl\btion\fmust\fbe\fobserved.\f
NOTE:\fWithout\fexception,\fbefore\fst\brting\fwork\fyou\fmust
\fre\bd\fthe\fs\bfety\f\bnd\fw\brning\f
instructions\fin\fthe\fch\bpter\f"S\bfety\fInstructions".\fIn\f\bddition,\fp\by\f\bttention\fto\fthe\fw\brning\f
instructions\fof\fthe\fp\brticul\br\fequipment\fm\bnuf\bcturer.\f\f
Inform\btion\fsheets,\fs\bfety\fnotices\f\bnd\fguidelines\ffor\f
the\fprocessing\fof\f\bdhesives\fcont\bining\f
isocy\bn\bte,\fpolyester\fresin,\f\bdhesives,\fsolvent\f\bnd\fthinners\fprovide\fmore\fdet\bils\fon\ftheir\f
use.\f
The\ffollowing\finstructions\fmust\f\blw\bys\fbe\ffollowed:\f
Polyester\fresin,\f\bdhesive,\fsolvents\f\bnd\fthinners\f\bre\finfl\bmm\bble\f\bnd\fmust\fnot\fbe\fused\f
Sh\frt de\bcripti\fnPla\btic rec\fgniti\fn u\bing a burning te\bt
ABSBl\bckish\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\f
like\fw\bx.\f
PANo\fsmoke,\fdr\bws\ffil\bments,\fsmells\flike\fburnt\fhorn.
PCYellowish,\fsooty\fsmoke.\fSmells\fsweetish.
PPNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\f
burnt\foil.\f
PP/EDMNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\fburnt\foil.\f
PC/PBTH\brd\f\bnd\fshiny,\fburns\fyellow,\ffluffy\fsoot.\f
H\brd\fPVC\f/\fsoft\fPVCBl\bckish\fsmoke\f\bnd\f\bcrid\fsmell.
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wiper size ignition engine oil capacity cruise control catalytic converter hood open