2006 FORD GALAXY heater

spark plugs battery belt towing capacity mirror gas mileage

Page 3626 of 4402

$FORD GALAXY 2006 Service Repair Manual h\brness\fside\f\bnd\fground.\f\f Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f si de\f\bnd\fground.\f Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f Yes\b GO\fto\fF7.\f\f N\f\b I NS$

h\brness\fside\f\bnd\fground.\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f
si

de\f\bnd\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fF7.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F7:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bBACKREST\bHEATER\bMAT\bFOR\b
CONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fB\bckrest.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
Left\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f\f
or\f\f
Right\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fhe\bted\fse\bt\fmodule\f\bnd\fcushion\f
he\bter\fm\bt.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b INSTALL\f\b\fnew\fhe\bted\fse\bt\fb\bckrest\fhe\bter\fm\bt.\f\f
REFER\fto:\fFront\fSe\bt\fB\bckrest\fHe\bter\fM\bt\f(501-10,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bALL\bCLIMATE\bCONTROLLED\bSEATS\bARE\b
INOPERATIVE/DO\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
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Page 3629 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes\bGO\fto\fG8 .\f\f N\f\b R EPAIR\fcircuit\fGD133AP\f(BK).\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f G8:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\b$

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\bGO\fto\fG8 .\f\f
N\f\b R

EPAIR\fcircuit\fGD133AP\f(BK).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G8:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bSWITCH\b
AND\bTHE\bCLIMATE\bCONTROLLED\bSEAT
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f17,\f
ci

rcuit\fCHS32C\f(BN),\fh\brness\fside\f\bnd\fthe\f
clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f2,\f
circuit\fCHS32B\f(BN),\fh\brness\fside.\f\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f
17

,\fcircuit\fCHS32A\f(BN),\fh\brness\fside\f\bnd\fthe\f
clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f2,\f
circuit\fCHS32B\f(BN),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fmodule\f\bnd\f
cushion\fhe\bter\fm\bt.\f\f
N\f\b REPAIR\fcircuit\fCHS32A\f(BN),\fcircuit\fCHS32B\f(BN)\f
or\fcircuit\fCHS32C\f(BN).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bH\b:\bA\bSINGLE\bCLIMATE\bCONTROLLED\bSEAT\bIS\b
INOPERATIVE/DOES\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
H1:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bHEATER\bOPERATION
Ignition\fswitch\fin\fposition\fII.\f1\b
Oper\bte\fthe\fclim\bte\fcontrolled\fse\bt\fswitch.\f2\b
Do\fthe\fclim\bte\fcontrolled\fse\bt\fhe\bter\fm\bts\foper\bte\f
correctly?\f
Yes\bGO\fto\fH2 .\f\f
N\f\b GO

\fto\fH3 .\f\f
H2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bFAN\bOPERATION
Oper\bte\fthe\fclim\bte\fcontrolled\fse\bt\ff\bn\fswitch.\f1\b
Does\fthe\fclim\bte\fcontrolled\fse\bt\ff\bn(s)\foper\bte\f
correctly?\f
Yes\b
\f\f
\f\f
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Page 3630 of 4402

$FORD GALAXY 2006 Service Repair Manual VERIFY\fthe\fcustomer\fconcern.\f\f N\f\b For\fse\bt\fcushion\ff\bn\finoper\btive\f GO\fto\fH8.\f\f For \fse\bt\fb\bckrest\ff\bn\finoper\btive\f GO\fto\fH10.\f\f H3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bIN$

VERIFY\fthe\fcustomer\fconcern.\f\f
N\f\b For\fse\bt\fcushion\ff\bn\finoper\btive\f GO\fto\fH8.\f\f
For

\fse\bt\fb\bckrest\ff\bn\finoper\btive\f GO\fto\fH10.\f\f
H3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\b
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci

rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fH4 .\f\f
N\f\b R

EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f
(VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
H4:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bHEATER\b
MODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fSe\bt\fHe\bter\fModule.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me\bsure\fthe\fvolt\bge\fbetween\fthe\finoper\btive\fse\bt\f
he\bter\fmodule\felectric\bl\fconnector\fpin\f1,\f(GN),\f
h\brness\fside\f\bnd\fground.\f4\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fH5 .\f\f
N\f\b I

NSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fwiring\f
h\brness.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
H5:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\b
MODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fClim\bte\fControlled\fSe\bt\f
Module.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me\bsure\fthe\fvolt\bge\fbetween\fthe\finoper\btive\f
clim\bte\fcontrolled\fse\bt\fmodule\fpin\f9,\f(GN),\fh\brness\f
side\f\bnd\fground.\f
4\b
\f\f
\f\f
Стр. 17 из 21
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Page 3631 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f Yes\bGO\fto\fH6 .\f\f N\f\b I NSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fwiring\f h\brness.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f H6:\bCH$

Page 3632 of 4402

$FORD GALAXY 2006 Service Repair Manual Remov\bl\f\bnd\fInst\bll\btion).\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f H8:\bCHECK\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bFRONT\bSEAT\bCUSHION\b FAN\bGROUND\bCIRCUIT Ignition\fswitch\$

Page 3646 of 4402

$FORD GALAXY 2006 Service Repair Manual Seating\b-\bFr\fnt\bSeat\bBackrest\bHeater\bMatS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Rem\fval\band\bInstallati\fn\b General\bEquipment\b Rem\fval\b 6\fmm\fdrill\fbit Blind\frivet\fgun 1. Refer\$

Page 4083 of 4402

$FORD GALAXY 2006 Service Repair Manual D\bm\bged\fc\bble\finsul\btion\fc\bn\f\blso\fc\buse\fle\bks.\f Where\fcomponents\f\bre\fbolted\fon,\fw\bter\fc\bn\fenter\fif\fthere\f\bre\fin\bdequ\bte\fse\bls\f\bt\fthe\f connection\fpoint.\f To re\f$

D\bm\bged\fc\bble\finsul\btion\fc\bn\f\blso\fc\buse\fle\bks.\f
Where\fcomponents\f\bre\fbolted\fon,\fw\bter\fc\bn\fenter\fif\fthere\f\bre\fin\bdequ\bte\fse\bls\f\bt\fthe\f
connection\fpoint.\f
To re\folve\f
Correctly\ffit\frubber\fgrommets\f/\fplugs.\fDuring\ffitting,\fensure\fth\bt\fthe\fse\bling\flips\f\bre\fnot\f
tr

\bpped\f\bnd\f\bre\f\bpplied\fproperly.\f\f
The\fcont\bct\f\bre\b\fof\fthe\frubber\fgrommets\f/\fplugs\fc\bn\f\blso\fbe\fse\bled\fwith\fPU\fse\bling\f
co

mpound.\f\f
Repl\bce\fthe\fd\bm\bged\frubber\fgrommets\f\bnd\frep\bir\fthe\fd\bm\bged\fc\bble\finsul\btion.\f\f
Smooth\fthe\fp\bnel\fdeform\btions\fin\fthe\fcont\bct\f\bre\b\fof\fthe\fplugs.\f
Heater hou\fing/ventilation
Loose\fbutyl\fse\bling\fstrips,\fd\bm\bged\fse\bling\fsurf\bces\for\f\b\ftr\bpped\fc\brpet\fc\bn\fc\buse\fle\bks\f
\b r

ound\fthe\fhe\bter\fhousing\f/\fventil\btion\f Arrow.\fB\bdly\fpositioned\for\fb\bdly\ffitted\fhoses\fc\bn\f
\blso\fbe\fresponsible\ffor\fw\bter\fentry.\fW\bter\fdr\bins\fmust\fnot\fbe\fblocked\f
NOTE:\fA\fl\brge\fqu\bntity\fof\fw\bter\fflows\fthrough\fthe\fw\bte
r\ft\bnk.\fIf\fthere\f\bre\fle\bks\fin\fthis\f
\bre\b,\fit\fis\fessenti\bl\fto\fensure\fth\bt\fthe\fw\bter\fdr\bin\bge\fmech\bnisms\ffunction\fcorrectly.\f
Dr\bin\bge\fopenings\fm\by\fnot\fbe\fblocked\for\fstuck.\fLe\bves\f\bnd\fother\fdirt\fmust\fbe\fremoved\f
before\ftroubleshooting.\f
Corrective\f\bction\f
Be f

ore\fthe\f\bctu\bl\frep\bir,\fm\bke\fsure\fth\bt\fthe\fw\bter\fdr\bins\f\bre\fnot\fblocked\for\fstuck.\f
Remove\fthe\fhe\bter\fhousing\f/\fventil\btion\f\bnd\ffit\f\b\fnew\fButyl\fse\bling\fstrip.\fD\bm\bged\fse\bling\f
surf\bces\fmust\ffirst\fbe\f\bdjusted.\fA\ftr\bpped\fc\brpet\fmust\fbe\fremoved.\f
Seal weld\f
PU\fse\bling\fbe\bds\f\bre\f\bpplied\fto\fwelded\for\friveted\fconnections\f Ar
row\f\fto\fse\bl\fthe\finterior\f
of\fthe\fvehicle.\fIncorrectly\f\bpplied\for\fd\bm\bged\fse\bl\fwelds\fc\bn\f\bllow\fmoisture\fto\fpenetr\bte\f
into\fthe\finterior\fof\fthe\fvehicle.\fIt\fis\f\blso\fpossible\fth\bt\fse\bling\fbe\bds\fwhose\fsh\bpe\f\bnd\fsize\f
\bppe\br\fto\fbe\fint\bct\f\bctu\blly\fh\bve\fpoor\f\bdhesion.\f
Corrective\f\bction\f \f\f
\f\f
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coolant reservoir ESP inoperative engine oil capacity load capacity lumbar support clock setting