Page 523 of 4402
13.General\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
14. Ge
neral\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
15.
\f
16. Torque:\b 10\fNm
\f
17. General\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 524 of 4402
18. \f\f1.Torque:\b 10\fNm
\f
2. Torque:\b 8\fNm
\f
19. Inst\bll\fthe\fspeci\bl\ftool.\f Special\bTool(\f):\b 303-122\f
Ge n
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
20.
Remove\fthe\fspeci\bl\ftools.\f
Special\bTool(\f):\b 303-435,\f303-435-06,\f 303-435-
11A \f
\f\f
\f\f
\f\f
\f\f
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Page 525 of 4402

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Spe\fifi\fationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
Engine Oil
Engine Oil Capa\fity
Lubri\fants, Fluids, Sealers and Adhesives
Oil Pressure
Valve Clearan\fe
Cylinder Head
Descrip\bion
Engine\fcodeTNBA
Firing\forder1-4-3-2
Emission\flevelSt\bge\fV
Bore\f87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1999\fcm³
Compression\fr\btio10\f:\f1
Power\foutput\f\bt\f6000\frpm149\fkW\f(203\fPS)
M\bximum\ftorque\f\bt\f1750\f-\f4000\frpm300\fNm
M\bximum\fengine\fspeed\f(intermittent)6800
M\bximum\fengine\fspeed\f(continous)6500
Idle\fspeed760
Number\fof\fm\bin\fbe\brings5
C\bmsh\bft\fdriveCh\bin
Oil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f / ambien\b \bempera\bureT\fpeSpecifica\bion
Re\fommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Descrip\bionLi\bers
Service\ffill\fincluding\ffilter5.4
Service\ffill\fincluding\ffilter5.1
Spezifika\bionen
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bionBar
Minimum\foil\fpressure\f\bt\f800\f-\f850\frpm\f(norm\bl\foper\bting\ftemper\bture)1.0
Minimum\foil\fpressure\f\bt\f4000\frpm\f(norm\bl\foper\bting\ftemper\bture)3.2\f-\f4.5
Descrip\bionmm
V\blve\fcle\br\bnce\f(engine\fcold),\fint\bke0.19\f-\f0.31
V\blve\fcle\br\bnce\f(engine\fcold),\fexh\bust0.29\f-\f0.41
Descrip\bionmm
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Page 527 of 4402
Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Valve Clearan\fe
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pro\fedures
Spe\fial Tool(s)
Adjustment
303-499\f
Socket,\fSp\brk\fPlug\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
1. \f
2. Torque:\b 10\fNm
\f
3. \f 4. \f
\f
\f
\f\f
\f\f
\f\f
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Page 531 of 4402
Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
5.
Torque:\b
20\fNm\f
\f\f
\f\f
\f
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Page 538 of 4402
4. \f\fCAUTION:\fM\bke\fsure\fth\bt\fthe\f
component\f\bligns\fwith\fthe\finst\bll\btion\fm\brk.
Torque:\b \f
10 0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
5. Remove\bthe\bSpecial\bTool(\f):\b 303-748\f
6. Re
move\bthe\bSpecial\bTool(\f):\b 303-1504\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
8. In\ftall\bthe\bSpecial\bTool(\f):\b 303-748\f
9. R
ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\f
stops.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 539 of 4402
10.NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftiming\fis\fcorrect.\f
In\ftall\bthe\bSpecial\bTool(\f):\b30
3-1504\f
11. R
emove\bthe\bSpecial\bTool(\f):\b 303-1504\f
12.
\f\f 2. Loo\fen:\b 2\fturn(s)
\f
13. \f\f 1.
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
2. In\ftall\bthe\bSpecial\bTool(\f):\b 3
03-1521\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
component\f\bligns\fwith\fthe\finst\bll\btion\fm\brk.
4.
Torque:\b 7\fNm\f
14. Remove\bthe\bSpecial\bTool(\f):\b 303-1521\f
15. \f\f
1.Remove\bthe\bSpecial\bTool(\f):\b 303-748\f
2. To
rque:\b 20\fNm
\f
\f\f
\f\f
\f
\f\f
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Page 540 of 4402
16.Special\bTool(\f):\b 303-499\f
Tor
que:\b 12\fNm
\f
17.NOTE:\f
T
h
e\f
g\bsket\fis\f
to\fbe\f
reused\f
unless\f
d\bm\bged.
Torque:\b
Nm\f
18. Torque:\b
1\f10\fNm
\f
2\f24\fNm
\f
\f\f
\f\f
\f
\f
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