2006 FORD GALAXY power steering

Power S\feering Toc-Toc Noise
Test\fCondition\f
Li
sten\ffor\fsteering\ftoc-toc\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Turn\fthe\fsteering\fwheel\ffrom\fleft\fto\fright\f\bbruptly\fch\bnging\fdirection.\f
2

. 2.
Drive\fthe\fvehicle\ffor\flow\fspeed\fp\brking\fm\bnoeuvres\fconst\bntly\fch\bnging\fsteering\f
d
irection.\f
Power S\feering Grinding Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fgrinding\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Slowly\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock.\f
2

. 2.
Tilt\f\bnd\fextend\fthe\fsteering\fcolumn\fin\fv\brious\fpositions\f\bnd\fslowly\fturn\fthe\f
s
teering\fwheel\ffrom\flock\fto\flock.\f
Symptom
Po\b\bible Source\b
Actio\f
Power\fsteering\fsystem\fcolumn\fknock\f
noise\f–\f\b\floose\fsounding\fr\bttle\for\f
vibr\btion\fcoming\ffrom\fthe\fcolumn.\f
Notice\bble\fby\fhe\bring\f\bnd\ftouch.Steering\fcolumn\f
or\fsteering\f
column\fsh\bft.
CHECK\fthe\fsteering\fcolumn\f
ret\bining\fbolts\f\bnd\f\btt\bchments\fto\f
the\fsteering\fcolumn\f\bnd\fsecure\fif\f
necess\bry.\f\f
REFER\fto\f in\fthis\fsection.\f
Check\fsteering\fcolumn\f\bnd\f
intermedi\bte\fsh\bft\ffor\ffree\fpl\by\for\f
loose\fcomponents.\f
REFER\fto:\f Steering\fSystem\f(211-
00\f
Steering\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\ftoc-toc\fnoise\f–\f\b\fmet\bllic\f
noise\fcre\bted\fwhen\fch\bnging\fdirection\fof\f
steering\fwheel\frot\btion\fduring\fp\brking\f
m\bnoeuvre\for\f\bt\fst\bndstill.Steering\fge\br\f
(design\ftoler\bnce\f
in\fsteering\fr\bck).Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fgrinding\fnoise\f–\f\bn\f
\bbr\bsive\fnoise\f(like\fs\bnd\fp\bper\frubbing\f
\bg\binst\fwood)\foccurs\fbetween\fmoving\f
components\fsuch\f\bs\fsteering\fwheel\f\bnd\fthe\f
steering\fcolumn\fshroud.
Steering\fwheel\fto\f
shroud\finterference.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Steering\fcolumn\f
be\bring.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Foreign\fm\bteri\bl\fin\f
cont\bct\fwith\fthe\f
steering\fcolumn\f
sh\bft.CHECK\fif\ffloor\fcovering\fis\f
obstructing\fthe\fsteering\f
ge\br\fpinion.
CHECK\fthe\finst\bll\btion\fof\f
the\ffloor\fse\bl.
CHECK\fthe\fclockspring\f\bnd\f
secure\fif\fnecess\bry.\f\f
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Power S\feering Zip Noise
Driveline Noise and \bibra\fion
Suspension Noise and \bibra\fion
Pinpoin\f Tes\fs
NO

TE:\fThese\fPinpoint\fTests\f\bre\fdesigned\fto\ft\bke\fthe\fte
chnici\bn\fthrough\f\b\fstep-by-step\f
di\bgnosis\fprocedure\fto\fdetermine\fthe\fc\buse\fof\f\b\fcondition.\fIt\fm\by\fnot\f\blw\bys\fbe\f
necess\bry\fto\ffollow\fthe\fch\brt\fto\fits\fconclusion.\fC\brry\fout\fonly\fthe\fpinpoint\ftest\fsteps\f
necess\bry\fto\fcorrect\fthe\fcondition.\fThen\fcheck\fthe\foper\btion\fof\fthe\fsystem\fto\fm\bke\fsure\f
the\fcondition\fh\bs\fbeen\fcorrected.\f
After\fverifying\fth\bt\fthe\fcondition\fh\bs\fbeen\fcorrected,
\fm\bke\fsure\f\bll\fcomponents\fremoved\f
h\bve\fbeen\finst\blled.\f
Clockspring.
REFER\fto:\f Clockspring \f
(50
1-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fzip\fnoise\f–\foccurs\fwhen\f
hydr\bulic\ffluid\fdoes\fnot\fflow\ffreely\fthrough\fthe\f
power\fsteering\fpump\fsupply\fhose\ffrom\fsteering\f
fluid\freservoir\fto\fpower\fsteering\fpump\fc\busing\f
c\bvit\btion\f\bt\fthe\fpump.\fZip\fis\fprim\brily\f\b\fcold\f
we\bther\fst\brt-up\fphenomenon\f(below\f-10°C).
High\fviscosity\fof\f
power\fsteering\f
fluid\f\bt\flow\f
temper\bture.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Aer\btion\fof\fthe\f
power\fsteering\f
fluid.
BLEED\fthe\fpower\fsteering\f
system.\f\f
REFER\fto:\f
Power\fSteering\f
System\fBleeding \f(211-00\f
Ste
ering\fSystem\f-\f
Gener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
SymptomPo\b\bible Source\bActio\f
Sh\bke\f\bnd\fvibr\btion\fwhile\fdriving
Wheel\fend\fvibr\btion.\f\f

Engine/tr\bnsmission.\fGO\fto\fPinpoint\fTest\fA.\f
Tip-in\fmo\bn

Air\fcle\bner.\f\f

Power\f\bssisted\fsteering.\f\f

Powertr\bin.\f\f


Powertr\bin/drivetr\bin\fmounts.\f

Exh\bust\fsystem.\f
GO\fto\fPinpoint\fTest\fB.\f
Idle\fboom/sh\bke/vibr\btion/shudder

C\bble(s)/hose(s).\f\f


Powertr\bin/drivetr\bin\fmounts.\f

Exh\bust\fsystem.\f\f

Belt/pulleys.\fGO\fto\fPinpoint\fTest\fC.\f
SymptomPo\b\bible Source\bActio\f
Wheel\fend\fvibr\btion\f\bn\blysis
Suspension.\f\f

Wheel\fbe\brings.\fGO\fto\fPinpoint\fTest\f D.\f
Non-\bxle\fnoise


Trim\fp\bnels.\f\f

Air\fconditioning\f(A/C)\fsystem.\f\f

Accessories.\f
GO\fto\fPinpoint\fTest\f E.\f
PINPOINT TEST A : SHAKE AND \bIBRATION WHILE DRI\bING
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: NEUTRAL COAST
C\brry\fout\fthe\fneutr\bl\fco\bst\ftest.\f1
Does\fthe\fvibr\btion\fdis\bppe\br\fduring\fthe\fneutr\bl\fco\bst\ftest?\f
Yes GO\fto\fA2.\f\f
No
Стр. 11 из 15
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GO\fto\fPinpoint\fTest\fD.\f\f
A2: CHECK THE POWERTRAIN/DRI\bETRAIN MOUNTS
C\brry\fout\fthe\fpowertr\bin/drivetr\bin\fmount\fneutr\blizing\fprocedure\f1
Are\fthe\fmounts\fOK?\f
Yes
Vehicle\fcondition\fcorrected.\fROAD\fTEST\f\bs\fnecess\bry.\f
No
INSTALL\fnew\fpowertr\bin/drivetr\bin\fmounts\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
PINPOINT TEST B : TIP-IN MOAN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK THE AIR CLEANER
Check\fthe\fcondition\fof\fthe\f\bir\fcle\bner\fmounts,\finlet\ftube,\foutlet\ftube,\f
reson\btors\f\bnd\f\bll\fother\fcomponents\f\bssoci\bted\fwith\fthe\f\bir\finduction\f
system\ffor\fcorrect\finst\bll\btion\f\bnd\ftightness\fof\f\bll\fconnections.\f\f1
Are\fthe\fcomponents\fOK?\f
Yes GO\fto\fB2.\f\f
No R

EPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
B2: CHECK THE EXHAUST SYSTEM
C\brry\fout\fthe\fexh\bust\fsystem\fneutr\blizing\fprocedure.\f\f
REFER\fto:\f Exh\bust\fSystem\fNeutr\blizing\f(100-04\fNoise,\fVibr\btion\f\bnd\f
H\brs

hness,\fGener\bl\fProcedures).\f
1
Is\fthe\fexh\bust\fsystem\fOK?\f
Yes GO\fto\fB3.\f\f
No
R

EPAIR\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\fnecess\bry.\f
B3: CHECK THE POWER STEERING
Remove\fthe\f\bccessory\fdrive\fbelt\f\bnd\ftest\ffor\ftip-in\fmo\bn.\fREFER\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10

7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f
(16

2kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1
Is\fthe\ftip-in\fmo\bn\fOK?\f
Yes REPAIR\fthe\fpower\fsteering\f\bs\fnecess\bry.\f\f
REFER\fto:\f Steering\fSystem\f(211-00\fSteering\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fDi\bgnosis\f\bnd\fTesting).\f
No GO\fto\fB4.\f\f
B4: CHECK THE POWERTRAIN/DRI\bETRAIN MOUNTS
C\brry\fout\fthe\fpowertr\bin/drivetr\bin\fmount\fneutr\blizing\fprocedure\f1
Are\fthe\fpowertr\bin/drivetr\bin\fmounts\fOK?\f
Yes
Vehicle\fcondition\fcorrected.\fROAD\fTEST\f\bs\fnecess\bry.\f
No INSTALL\fnew\fpowertr\bin/drivetr\bin\fmounts\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
Стр. 12 из 15
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network\f(CAN)\f
communic\btion\fbus\fgener\bl\f
f\bilure
Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).
U010000Lost\fcommunic\btion\fwith\fthe\fpowertr\bin\fcontrol\f module\f(PCM)CANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U012100Lost\fcommunic\btion\fwith\f
the\fbr\bking\fsystem\fcontrol\f
module
CANREFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U012600Lost\fcommunic\btion\fwith\f
the\fsteering\f\bngle\fsensor\f moduleCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U014000Lost\fcommunic\btion\fwith\fthe\fgeneric\felectronic\f module\f(GEM)CANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U040168Inv\blid\fd\bt\b\freceived\ffrom\fthe\fPCMCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U041868Inv\blid\fd\bt\b\freceived\ffrom\f
the\fbr\bking\fsystem\fcontrol\f
module
CANREFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U042268Inv\blid\fd\bt\b\freceived\ffrom\fthe\fGEMCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U042868Inv\blid\fd\bt\b\freceived\ffrom\fthe\fsteering\f\bngle\fsensorCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U200A94Control\fmodule\fintern\bl\fpower\f-\funexpected\f oper\btionAd\bptive\f
d\bmping\f moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200B94Control\fmodule\fintern\bl\fpower\fA\f-\funexpected\f oper\btionAd\bptive\fd\bmping\f moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200C94Control\fmodule\fintern\bl\fpower\fB\f-\funexpected\f
oper\btionAd\bptive\fd\bmping\f
moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200D11Control\fmodule\foutput\f
power\fA\fcircuit\f-\fshort\fto\f groundCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200D12Control\fmodule\foutput\f
power\fA\fcircuit\f-\fshort\fto\f powerCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200E11Control\fmodule\foutput\f
power\fB\fcircuit\f-\fshort\fto\f
groundCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200E12Control\fmodule\foutput\f
power\fB\fcircuit\f-\fshort\fto\f powerCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201011Switch\fillumin\btion\fcircuit\f-\f
short\fto\fground
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f P.\f
U201012Switch\fillumin\btion\fcircuit\f-\f
short\fto\fpower
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fQ.\f
U201013Switch\fillumin\btion\fcircuit\f-\f
open\fcircuit
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f R.\f
U201311Switch\fcircuit\f-\fshort\fto\f
groundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f S.\f
U201312Switch\fcircuit\f-\fshort\fto\f
powerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f T.\f
Стр. 9 из 30
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21. Fill\fthe\fpower\fsteering\fsystem.\f\fRefer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
22. Bleed\fthe\fpower\fsteering\fsystem.\f\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-00\f
Ste

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
23.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\fboth\f
sides.\f\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-
00\fSuspension\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f\f
Стр. 9 из 9
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
1.8L\fDur\btorq-TDCi\f(Kent)\fDiesel\f
\f\f
Description\b
Power\fsteering\ffluid\freturn\fline\f
Power\fsteering\ffluid\fpressure\fline\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\fpump\f
Power\fsteering\ffluid\fsupply\fline\f
Power\fsteering\ffluid\freservoir\f
2.0L\fDur\btec-HE\f(MI4)\f Item
1
2
3
4
5
6
\f
Part\bNumber -
-
-
-
-
-
Стр. 1 из 3
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\f\fDescription\b
Power\fsteering\ffluid\freturn\fline\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\ffluid\fpressure\fline\f
Power\fsteering\fpump\f
Power\fsteering\fpressure\fswitch\f
Power\fsteering\ffluid\fsupply\fline\f
Power\fsteering\ffluid\freservoir\f
2.0L\fDur\btorq-TDCi\f(DW)\fDiesel\f
\f\f
Description\b
Power\fsteering\ffluid\fsupply\fline\f
Item
1
2
3
4
5
6
7
Item 1
\f
Part\bNumber -
-
-
-
-
-
-
\f
Part\bNumber-
-
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Power\fsteering\ffluid\freservoir\f
Power\fsteering\ffluid\fpressure\fline\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\ffluid\freturn\fline\f
Power\fsteering\fpump\f
2.5L\fDur\btec-ST\f(VI5)\f
\f\f
Description\b
Power\fsteering\ffluid\fsupply\fline\f
Power\fsteering\ffluid\freturn\fline\f
Power\fsteering\ffluid\freservoir\f
Steering\fge\br\fpressure\fline\f\bnd\freturn\fline\f
Power\fsteering\ffluid\fpressure\fline\f
Power\fsteering\fpump\f
2
3
4
5
6
Item 1
2
3
4
5
6 -
-
-
-
\f
Part\bNumber
-
-
-
-
-
-
Стр. 3 из 3
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