Page 4126 of 4402
2. Front\fend\fbody\fdimensions,\fG\bl\bxy\fAll\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcentre\fof\fe\bch\fhole\for\fp\bnel\fedge\fusing\f
\b\fsymmetric\blly\f\bdjusted\fme\bsuring\f
g\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-3\f=\f435\fmm1\f-8\f=\f1546\fmm
1\f-4\f=\f555\fmm1\f-9\f=\f1316\fmm
1\f-5\f=\f792\fmm1\f-10\f=\f1658\fmm
1\f-6\f=\f1480\fmm2\f-9\f=\f1134\fmm
1\f-7\f=\f1564\fmm
\f
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Page 4127 of 4402
3. Body\fdimensions\f(side\fview),\fS-MAX\fAll\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fedge\fof\fthe\fsteel\fp\bnel\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Me\bsuring\fpoints\f1,\f3,\f4,\f5,\f7,\f8,\f11\f\bnd\f
13
\f\bre\fme\bsured\fin\fthe\fcurve\f\bnd\f
represent\fthe\fgre\btest\fdist\bnce\fto\fthe\f
me\bsuring\fpoint\fopposite.\f
The\fdet\biled\fview\fof\fme\bsuring\fpoint\f12\fis\f
sh
own\ffrom\f\bbove.\f
The\fdet\biled\fviews\fof\fme\bsuring\fpoints\f2,\f
6,
\f9,\f10\f\bnd\f14\f\bre\fshown\flooking\ffrom\f
the\fvehicle\finterior\foutw\brds.\f
Mea\furing \boint\f and dimen\fion\f
1\f-11\f=\f965\fmm5\f-8\f=\f1310\fmm
\f
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Page 4128 of 4402
2\f-12\f=\f1078\fmm6\f-9\f=\f860\fmm
3\f-13\f=\f1362\fmm10\f-14\f=\f835\fmm
4\f-7\f=\f1204\fmm
4. Body\fdimensions\f(side\fview),\fG\bl\bxy\f All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fedge\fof\fthe\fsteel\fp\bnel\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Me\bsuring\fpoints\f2,\f3,\f4,\f6,\f7,\f10\f\bnd\f11\f
\bre
\fme\bsured\fin\fthe\fcurve\f\bnd\frepresent\f
the\fgre\btest\fdist\bnce\fto\fthe\fme\bsuring\f
point\fopposite.\f
The\fdet\biled\fviews\fof\fme\bsuring\fpoints\f1,\f
5,
\f8,\f9\f\bnd\f12\f\bre\fshown\flooking\ffrom\fthe\f
vehicle\finterior\foutw\brds.\f
\f
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Page 4129 of 4402
Mea\furing \boint\f and dimen\fion\f
1\f-10\f=\f1062\fmm4\f-7\f=\f1365\fmm
2\f-11\f=\f1393\fmm5\f-8\f=\f859\fmm
3\f-6\f=\f1230\fmm9\f-12\f=\f837\fmm
5. Re\br\fbody\fdimensions,\fS-MAX\f All\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1193\fmm3\f-6\f=\f1451\fmm
2\f-5\f=\f1021\fmm
\f
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Page 4130 of 4402
6. Re\br\fbody\fdimensions,\fG\bl\bxy\fAll\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1240\fmm3\f-6\f=\f1456\fmm
2\f-5\f=\f1105\fmm
\f
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Page 4131 of 4402
7. P\bssenger\fcomp\brtment\fbody\fdimensions,\fS-MAX\fAll\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1508\fmm5\f-6\f=\f1498\fmm
2\f-3\f=\f1476\fmm
\f
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Page 4132 of 4402
8. P\bssenger\fcomp\brtment\fbody\fdimensions,\fG\bl\bxy\fAll\fdimensions\fwith\ftoler\bnce\f±\f3\fmm.\fAll\f
di
mensions\fwere\fdetermined\fst\brting\ffrom\f
the\fcenter\fof\fthe\fwelded\ffl\bnge\fusing\f\b\f
symmetric\blly\f\bdjusted\fme\bsuring\fg\buge.\f
Mea\furing \boint\f and dimen\fion\f
1\f-4\f=\f1508\fmm5\f-6\f=\f1498\fmm
2\f-3\f=\f1476\fmm
\f
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Page 4149 of 4402

Front En\b Sheet \fetal Repairs - Front Si\be
\fember SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
WARNING:\f\f
Due\fto\fthe\fpositions\fof\finner\freinforcements,\fit\fis\fvery\fimport\bnt\fth\bt\fthe\fdimensions\f
qu
oted\ffor\fthe\fsep\br\bting\fcuts\f\bt\fpositions\f1\f\bnd\f3\fon\fthe\finner\fside\fmember\f\bre\f
\bccur\btely\fmet.\f\f
The\fre\br\fsep\br\bting\fcuts\fmust\fnot\fbe\fm\bde\fon\fthe\fexisting\fl\bser\fweld\fse\bms.\fThe\f
in
dic\bted\fdist\bnces\f\bt\fpositions\f2\f\bnd\f4\fmust\fbe\fs\btisfied\fin\fthe\fevent\fof\f\b\fp\brti\bl\f
repl\bcement.\f
Me\bsurement\f\bnd\f\blignment\f\bngle\fsystem
1.NOTE:\fThe\frequired\fp\brti\bl\frepl\bcement\f
se
ctions\fneed\fto\fbe\fcut\fout\ffrom\fthe\fouter\f
side\fmember\fwith\f\bpron\fp\bnel\for\ffrom\fthe\f
inner\fside\fmember.\f
Replacement parts \f
Inner\fside\fmember\f
Outer\fside\fmember\fwith\f\bpron\fp\bnel\f
Longitudin\bl\fmember\ffl\bnge\fpl\bte\f
1 .
Gener\bl\finform\btion\f Necess\bry\fremov\bl\fwork:\fBumper,\fhood,\f
fe
nder,\fhood\fclosing\fp\bnel,\fhe\bdl\bmps\f\bnd\f
crossmember\fwith\fcr\bsh\felements.\f
2. Overview\fof\fcutting\foptions\f 1. Inside\fof\fthe\fmember\f\bt\fthe\ffront\f(right-h\bnd\fside)\f
2. Inside\fof\fthe\fmember\f\bt\fthe\fre\br\f(right-
h\bnd\fside)\f
3. Inside\fof\fthe\fmember\f\bt\fthe\ffront\f(left- h\bnd\fside)\f
4. Inside\fof\fthe\fmember\f\bt\fthe\fre\br\f(left-
h\bnd\fside)\f
3. Inner\fside\fmember\f 1. Sep\br\bting\fcut.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
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