2006 FORD GALAXY battery

airbag disable ignition coolant low beam radiator warning light

Page 2871 of 4402

$FORD GALAXY 2006 Service Repair Manual *In\f\bddition,\fit\fis\f\bdvis\bble\fto\fcheck\fthe\fvehicle\felectric\bl\fsystem.\fCheck\fth\bt\fthe\fgener\btor\f is\ffunctioning\fcorrectly\f\bnd\fth\bt\f\bll\fkey-off\flo\bds\f(lugg\bge\fcomp\brt$

Page 2874 of 4402

$FORD GALAXY 2006 Service Repair Manual Battery,\bMou\fti\fg\ba\fd\bCables\b-\b Specificatio\fsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Battery\bSpecificatio\fs\b Ah Rati\bgBatte\fy TypeBuild date that Ca batte\fy ca\b be i\bstalled f\f$

Page 2875 of 4402

$FORD GALAXY 2006 Service Repair Manual Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBattery\b Disco\f\fect\ba\fd\bCo\f\fectS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Ge\feral\bProcedures\b Disco\f\fect\b WARNING:\fRefer\fto:\f B\b ttery\f\bnd$

Page 2876 of 4402

$FORD GALAXY 2006 Service Repair Manual Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\ba\fd\bI\fstallatio\f\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst$

Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 10\fNm
\f
\f\f
Стр. 1 из
2
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Page 3037 of 4402

$FORD GALAXY 2006 Service Repair Manual (GN/VT)\fbetween\fthe\flighting\fcontrol\fmodule\f\bnd\f the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fsystem\foper\btes\fcorrectly\f E8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBE$

(GN/VT)\fbetween\fthe\flighting\fcontrol\fmodule\f\bnd\f
the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
E8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f1\b
Disconnect\fCJB\ffrom\fconnector\fG3D134\f.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE9 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit\fVLF25A\f(GN/VT)\fbetween\fthe\flighting\f
control\fmodule\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
E9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTING\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fE10 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
VLF25A\f(GN/VT)\fbetween\fthe\flighting\fcontrol\f
module\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E10:\bRULE\bOUT\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bAS\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fhe\bdl\bmp.\f4\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\fperm\bnently\flit?\f
Yes\b -\fLeft-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF04A\f(BN/BU)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fRight-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF05A\f(BU/GN)\fbetween\fthe\fCJB\f\bnd\fthe\f
\f\f
Стр. 15 из
28
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Page 3041 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bGO\fto\fG9 .\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f between\fthe\f\bd\bptive\ffront\flighting\fmodule\f$

Page 3054 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bGO\fto\fA7.\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fr\bin\fsensor\f\bnd\fsoldered\fconnection$

Page 3064 of 4402

$FORD GALAXY 2006 Service Repair Manual lit:\fGO\fto\fC5 .\f\f C2:\bEXCLUDE\bTHE\bSTOPLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fStopl\bmp\fswitch\ffrom\fconnector\f C2CA29.\f2\b Ignitio$

lit:\fGO\fto\fC5 .\f\f
C2:\bEXCLUDE\bTHE\bSTOPLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fStopl\bmp\fswitch\ffrom\fconnector\f
C2CA29.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Check\fthe\fstopl\bmps.\f4\b
Are\f\bll\fstopl\bmps\fperm\bnently\flit?\f
Yes\b
GO\fto\fC3 .\f\f
No\b R

ENEW\fbr\bke\flight\fswitch.\fCHECK\fsystem\foper\btes\f
correctly\f
C3:\bCHECK\bTHE\bCONTROL\bCIRCUIT\bBETWEEN\bTHE\bSTOPLAMP\bSWITCH\bAND\bTHE\b
SMART\bJUNCTION\bBOX\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fstopl\bmp\fswitch,\f
connector\fC2CA29,\fpin\f2,\fcircuit\fCCA29C\f(GN/BU),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\f
the\fcircuit\fbetween\fthe\fstopl\bmp\fswitch\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
C4:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bADDITIONAL\b
HIGH-MOUNTED\bSTOPLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fhigh\fmounted\fstopl\bmp.\f4\b
Is\fthe\f\bddition\bl\fhigh-mounted\fstopl\bmp\fperm\bnently\f
lit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\f
the\fcircuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
the\f\bddition\bl\fhigh-mounted\fstopl\bmp\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
\f\f
Стр. 8 из
9
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