Page 510 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ma
terials
General Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Retaining Strap 1.Torque:\b 48
\fNm\f
2. Torque:\b 48\fNm
\f
3. WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f Genera\f\bEquipment:\b Mo
unting\ft\bble\fset\f
Gen
era\f\bEquipment:\b Ret\bining\fStr\bp\f
\f
\f\f
\f\f
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Page 511 of 4402
4.Remove\bthe\bSpecia\f\bToo\f(s):\b 303-122\f
Gen
era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
5. To
rque:\b 48\fNm
\f
6. CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o
mponents\fc\btch.\f
Lower\fthe\fvehicle\fto\ft\bke\fthe\flo\bd\foff\fthe\fengine\f
mo
untings.\f
7. Loosen:\b 2\fturn(s)\f
\f
\f\f
\f\f
\f\f
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Page 519 of 4402
45. Refer\fto:\fPower\fSteering\fSystem\fFilling \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
46. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
47. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
48. \f
49.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\f
both\fsides.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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Page 520 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 525 of 4402

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Spe\fifi\fationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
Engine Oil
Engine Oil Capa\fity
Lubri\fants, Fluids, Sealers and Adhesives
Oil Pressure
Valve Clearan\fe
Cylinder Head
Descrip\bion
Engine\fcodeTNBA
Firing\forder1-4-3-2
Emission\flevelSt\bge\fV
Bore\f87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1999\fcm³
Compression\fr\btio10\f:\f1
Power\foutput\f\bt\f6000\frpm149\fkW\f(203\fPS)
M\bximum\ftorque\f\bt\f1750\f-\f4000\frpm300\fNm
M\bximum\fengine\fspeed\f(intermittent)6800
M\bximum\fengine\fspeed\f(continous)6500
Idle\fspeed760
Number\fof\fm\bin\fbe\brings5
C\bmsh\bft\fdriveCh\bin
Oil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f / ambien\b \bempera\bureT\fpeSpecifica\bion
Re\fommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Descrip\bionLi\bers
Service\ffill\fincluding\ffilter5.4
Service\ffill\fincluding\ffilter5.1
Spezifika\bionen
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bionBar
Minimum\foil\fpressure\f\bt\f800\f-\f850\frpm\f(norm\bl\foper\bting\ftemper\bture)1.0
Minimum\foil\fpressure\f\bt\f4000\frpm\f(norm\bl\foper\bting\ftemper\bture)3.2\f-\f4.5
Descrip\bionmm
V\blve\fcle\br\bnce\f(engine\fcold),\fint\bke0.19\f-\f0.31
V\blve\fcle\br\bnce\f(engine\fcold),\fexh\bust0.29\f-\f0.41
Descrip\bionmm
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Page 527 of 4402
Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Valve Clearan\fe
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pro\fedures
Spe\fial Tool(s)
Adjustment
303-499\f
Socket,\fSp\brk\fPlug\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
1. \f
2. Torque:\b 10\fNm
\f
3. \f 4. \f
\f
\f
\f\f
\f\f
\f\f
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Page 529 of 4402

8.Spec\fal\bTool(s):\b 303-499\f
9. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s)\fusing\f\b\fsuit\bble\fset\fof\ffeeler\fg\buges.\f
\f
10. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
11. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
12. NOTE:\fThe\ffollowing\fsteps\f\bre\fonly\fnecess\bry\f
if
\f\bdjustment\fis\frequired.\f
13. Remove\fthe\ffollowing\fitems:\f Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
14. \f\f Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th
ickness\ffrom\fthe\funderside.\f\f
\f
\f\f
\f\f
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Page 530 of 4402

The\fnumber\fon\fthe\fv\blve\ft\bppet\findic\btes\f
th
e\fthickness\fof\fthe\fbottom\fof\fthe\ft\bppet.\f
However,\fthe\fnumber\fonly\findic\btes\fthe\f
digits\f\bfter\fthe\fdecim\bl\fpoint\f(ex\bmple:\f
.650\f=\f3,650).\f
15. \f\f
C\blcul\bte\fthe\frequired\fthickness\fof\fthe\fv\blve\f
t\bppet\fwith\fthe\ffollowing\fformul\b:\fX\f=\fS\f+\f
M\f-\fV\f\f
Required\fthickness\fof\ft\bppet\f=\fX\f\f
Thickness\fof\fcurrently\ffitted\ft\bppet\f=\fS\f
Me\bsurement\fof\fexisting\fv\blve\fcle\br\bnce\f
(\bc
tu\bl\fv\blue)\f=\fM\f
Desired\fv\blve\fcle\br\bnce\f=\fV\f
1 6
. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
17. Inst\bll\fthe\ffollowing\fitems:\f Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
19. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
20. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
21. Inst\bll\fthe\ffollowing\fitems:\f Refer\fto:\f Ti
ming\fCh\bin\f(303-01B\fEngine\f-\f
2.0
L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
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