2006 FORD FUSION (AMERICAS) steering

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake/Clutch fluid reservoir
5. Transmission fluid dipstick (if equipped)
6. Battery
7. Air filter assembly
8. Power steering fluid reservoir
9. Windshield washer fluid reservoir
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
208

3.0L DOHC V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission Fluid Dipstick
5. Battery
6. Power distribution box
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
21
107
3
89
546
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
209

•Thesymbol will illuminate.
•The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
223

•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to thescheduled maintenance informationfor the service
interval schedules. If adding fluid is necessary, use only MERCONAT F.
•2.3L I4 Engine
•3.0L V6 Engine
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
234

1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the
MIN/MAX or upper and lower lines. Do not add fluid if the level is in this
range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN/MAX or upper and
lower lines. Be sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
TRANSAXLE FLUID
Checking 5–speed automatic transaxle fluid (If equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
MAX
MIN
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
235

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Between MIN
and MAX on
reservoir
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3L I4 engine
with automatic
or manual
transaxle8.56 quarts
(8.1L)
3.0L V6 Duratec
engine with
automatic
transaxle9.72 quarts
(9.2L)
Transmission
fluidMotorcraft SAE
75W-90 gear oil
(non-synthetic)Manual transaxle 3.0 quarts
(2.87L)
3
Motorcraft FNR5
Automatic
Transmission
Fluid5–speed
automatic
transaxle7 quarts (6.7L)4
Premium
Automatic
Transmission
Fluid6–speed
automatic
transaxle7.4 quarts
(7.0L)4
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.75 quarts
(4.5L)
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
2Add the coolant type originally equipped in your vehicle.
3Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
244

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Manual transaxle
fluidMotorcraft
75W-90 gear oil
(non-synthetic)F32Z-19C547-MA WSS-M2C203-A1
Automatic
transaxle fluid
5-SpeedMotorcraft FNR5
Automatic
Transmission
FluidXT-9-QMM5 MAZDA V (S)
Automatic
transaxle fluid
6-SpeedMotorcraft
Premium
Automatic
Transmission
FluidXT-8-QAW WSS-M2C924-A
Windshield
washer fluidPremium
Windshield
Washer
ConcentrateZC-32-A WSB-M8B16–A2
ENGINE DATA
Engine 2.3L I4 engine 3.0L DOHC V6
Duratec engine
Cubic inches 140 182
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system Coil on plug Coil on plug
Spark plug gap 0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 10.0:1
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
246

Climate control (see Air
conditioning or Heating) ......29, 31
Clock ............................................51
Clock adjust
6-CD in dash .............................22
AM/FM/CD .................................17
Clutch
fluid ..........................................235
operation while driving ..........168
recommended shift speeds
....168
Compass, electronic
set zone adjustment
.................63
Console
........................................51
overhead
..............................50–51
Controls
power seat
.................................90
steering column
........................58
Coolant
checking and adding
..............218
refill capacities
................221, 243
specifications
..................245–246
Cruise control
(see Speed control)
....................55
Cupholder(s)
...............................93
Customer Assistance
................170
Ford Extended Service Plan
.195
Getting assistance outside
the U.S. and Canada
..............196
Getting roadside assistance
...170
Getting the service
you need
.................................191
Ordering additional owner’s
literature
.................................196
Utilizing the Mediation/
Arbitration Program
...............194D
Daytime running lamps
(see Lamps) ................................36
Dipstick
automatic transmission
fluid ..................................235, 237
engine oil .................................211
Doors
lubricant specifications ..........245
Driving under special
conditions ..................................167
through water .........................169
E
Electronic message center .........61
Emergencies, roadside
jump-starting ..........................185
Emission control system ..........232
Engine ................................246–247
cleaning ...................................199
coolant .....................................218
fail-safe cooling .......................222
idle speed control ...................216
lubrication
specifications ..................245–246
refill capacities ........................243
service points ..................208–209
starting after a collision .........172
Engine block heater .................159
Engine oil ..................................211
change oil soon warning,
message center .......................211
checking and adding ..............211
dipstick ....................................211
filter, specifications ........215, 242
recommendations ...................215
refill capacities ........................243
specifications ..................245–246
Exhaust fumes ..........................159
2006 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Index
255